1????????成型工艺? forming processing?
开卷→整平→夹送、冲孔→成型→定尺、切断→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection?
2?设备性能?equipment capacity
可根据生产需要轧制个带钢宽度100mm≤§≤860mm多种规格的电缆桥架及其他结构产品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在线冲孔时生产速度：2.5～5米/分钟。
Line speed:2.5-5M/min
成型设备连续成型速度时：10～15米/分钟。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材质要求：Q235冷轧板。Material :Q235
生产线分自动和手动两种操作方式，可实现联动和分段运转作业。
The production line divide into two operations: automatic &handle. It can work with? linkage and subsection? .
3?设备主要组成?equipment structure
全套设备由开卷机、ML-900整平机、JF21-200冲床、冲模、伺服送料装置、导向机架、成型主机、跟踪切断、定尺装置、收料台和电器控制等部件组成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4?各部件的主要技术参数?main part technical data
4.1?动力开卷机?uncoiler
材料宽度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料内径：460～510mm inner dia:460-510mm
材料外径：1200mm outer dia:1200mm
驱动功率：电机与减速机一体化，5.5KW变频电机
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
????结构型式：悬臂内涨支撑式，尾部手动操作，气动压料臂。
Structure type: operation by hand,
4.2?整平机?flatting device
工作辊数：11辊，上4下5，另外2辊为夹送辊
Rollers:11 rollers,up4/down5.other rollers for? clamping .
校平工作范围：料厚1～2mm，板宽100～860mm
Work range: thickness 1-2mm,width100-860mm
驱动功率：5.5kw变频电机?power:5.5kwfrequency conversion
减速机型号：ZQ250 ??type reducer
校平速度：3～10米/分钟?flatting speed:3-10M/min
附带上下加强托轮1对?parenthesis one pair of wheel?
4.3?连续冲孔模具?continuous punching mould
模具数量：?6套
QTY: ?6 sets.
冲模材质：Cr12?淬火
Punching material:Cr12 Quenching
4.4?伺服送料装置?servo-feeding device
多段式送料，内存十组记忆功能excessive section type feeding, ten memory function?
????人机界面数控系统CNC control
????采用三菱伺服马达MITSUBISHI SERVO-MOTOR
4.5?托料架（用于缓冲段）feeding table (amortize)
滚筒式，两端有轴承支撑，数量：3套，用于托料和储料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.