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PXI-2798,

PXI-2798

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

cRIO-9074

PICOe-945GSE-N270-512MB-R10-NOCB-BULK

PS-160A

DeckLink HD Extreme 3D+

HICORE-I6313/VL

EPI-1711VNA

FWB-PCIE1X21A

1492-M6X5 IEC 6 x 5 mm Marker Card

1492-SPM1C630 MCB Supplementary Protector 63 A

通用型变频器 6SE6 440-2UC21-5BA1 "1.5 KW,149 x 202 x 172"

电机启动器 3VU13402MP00

150-C25NBD SMC-3 25A Smart Motor Controller

1609-BRK Bul 1609 UPS 2 Screw Mounting Bracket

1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

CP8B-1WEB-0070-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 7 meters

GF-AU5V Connecting FlashCable to Analog Unipolar +5 V (No connector).

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

Distributed I/O 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPK2D100L2P QUICKPANEL MONO 6" LCD GE LABEL

IC646MRD159 Logic PC (HRT) 1500 Tag Runtime System

MTR-3T23-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 4C5 PC Port is 25-pin male and port on CNC is 25-pin female. This is for hardware handshake communications.

PXIe-8510/2

PCI-I4DA

AIMB-782

PEAK-703P(LF)

LDI200-PCI

686LCD/MG

1492-RAFB4250 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

存储卡 6ES7952-0AF00-0AA0 RAM/64K

变送器 3RS11011CK20

1497-E-M4-0-N Control Circuit Transformer

1606-XL480F Power Supply XL 480 W Power Supply

1762-L40AWA MicroLogix 1200 40 Point Controller

188-K3C630 Miniature Circuit Breaker 63 A

194L-HC4A-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-10S04 MP-Series 4 m Length Pwr and Brake Cable

BC647SPR0X0 "Solution Provider Renewal > 30 keys includes key flashes which could be M4 or M1, Global Care Complete (iGC SP1)

GC647PRTEE005 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 5 Users Ver 3.0

IC200MDL644LT INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT (LT)

IC646PCMS10 Proficy Change Management Electronic Signature Module 10 Pack

IC647MPS010 Logic Developer PLC Standard 10 Pack with USB Hardware key

IC676PBI016 IP67 Input Block - 24 VDC Positive Logic - 16 Pt - Profibus

IC697PWR720 Replacement Power Supply Adaptor

IC800SSI107RS1RR 7.2A, 115/230V, S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L30B 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RPRH VVCE LOGIC MODULE, 128MB FLASH, 128MB RAM

Process Control D1770-6.5.21 SMART TRANSMITTER TOOLKIT USER MANUAL

Operator Interface 2711-B5A3L2 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E20UR UPGRADE: OUT-SUPT: DRIVEMONITOR TO DRIVEMONITOR32

Support 9371-RSWDI1S SUPT RENEWAL CONTRACT FOR 9371RSWDI1

ControlNet Products 2706-P92C INVIEW MESSAGE DISPLAYS

RSI Software Products 9301-2SE2500ITU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY30ENE RSBIZWARE BATCH BACK-UP KEY 30 UNITS

Motion Control MPL-A4530K-MJ22AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,230V,8.2KG

Motion Control 2090-UXPC-D0915 CABLE,9/9 POS,45 DEG D/STRAIGHT D,15M

CBL-6113 Cable. IBM COMP. To Model 9650, 25 Pin PC COMM. Port

IC641HBR302 Max-ON "Extended" Software for 90-30 Hot Stand By Redundancy

IC800SLMCONKITV Connector Kit, 1 kW to 2.5 kW S-Series Servo Motors without Brake

OC647TSSTDB000 Proficy Troubleshooter Connector: Tabular Database Read & Write

PXI-5402

PCE-5B13-08

PDSLA 945G

DSA628/328

IPC-6105P4

SYS7180CVE

1492-MCS5X10 IEC 5 x 10 mm Marker Card

1494V-LL3 DiISCONNECT SWITCH ACCESSORY

软启动器 3RW44662BC44

运行版软件 6AV2104-3DD04-0AE0 SIMATIC WinCC Runtime Advanced 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-0M6 RJ45 Ethernet Media

1756-OB16EK ControlLogix 16 Point Digital Output

188-K1B400 Miniature Circuit Breaker 40 A

194E-FA80E-P11 194E Load switch

2090-CFBM7DF-CDAF09 MP-Series 9m Feedback Cable

2090-U5PM-D0909 Ultra 5000 9m Interface Cable

BC646MVSU02 View Standard Edition Upgrade from View for QuickPanel View Standard Edition with Proficy GlobalCare Complete

GC647AUR025 GC Universal Reporting Client 25 pak

IC200ACC414 The ACC414 is a long term battery for the VersaMax Micro 20, 23, 28, 40 and 64 point CPUs. The battery will backup upto 7 years.

IC646CSPR010 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 10X monitored KPIs

IC647IFPLSR00075M iFIX Plus SCADA 75 I/O Server (M4 Part)

IC660MLA105 Label for IC660BBA105 (Qty 100)

IC697ALG444 Analog Input Expander, Current, 16 Channels gold plated terminal. WARNING: The IC697ALG444 module must be matched with IC697ACC775 terminal block ONLY. IC697ACC775 is included with the module.

IC760STA100 StationPortal. Stand-alone I/O device supporting Ethernet. Includes universal power supply.

FlexLogix System 1794-STRT1DE FLEXLOGIX STARTER KIT GERMAN

GuardPLC Systems 1753-PCSUSB RSLOGIX GUARD PLUS FOR GUARDPLC - USB HARDLOCK

Process Control 1757-UPGSIFZA UPGRADE APPLICON QUICKBUILDER I/F

Operator Interface 2711P-T12C6D2 PV PLUS 1250, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9220-WINTAR SUPT REINSTATEMENT CONTRACT FOR 9220WINTA

Support 2755-LHS1S SUPT RENEWAL CONTRACT FOR 2755LHS1

Support F1785-V40BSERC FIRMWARE UPGRADE FOR 1785-V40B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350KOU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSTMENE RSVIEW STUDIO FOR MACHINE EDITION

RSI Software Products 9399-WABOUGDE RSLINX OEM USERS GUIDE (GERMAN)

Motion Control 8720MC -D180-AN- 180 AMP D CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MRC000 Logic PC & View Runtime 8,000 I/O

IC300PDA001 OCS Handheld Programmer

IC754CKL12CTD Starter Kit, 12 TFT Ctrl Loaded, 24VDC"

MTR-3T45-I-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-6713

STM-5 R1.5

PCA-6186E2

Allied Telesyn安奈特 AT-2711FX/LC

ARBOR EmCORE-i6419

PIO-16/16B(PCI)

1492-LD4RB822 Terminal Block, Resistor, 8.25K Ohms

1494F-LL4 Door Hardware Kit

软启动器 3RW44352BC46

ET 200SP 6ES7193-6AP40-0AA0 BA 1×SCRJ光纤/1×FC 快连式

1585D-E4TBDE-0M3 Micro D-Code, QD Style Ethernet Media

1751-SLBA SynchLink Fiber Base Block

1794-IB10XOB6 Flex 10 Input 6 Output Digital Module

194E-AA20E-P11-TN 194E Load switch

2080-LC20-20AWB Micro820 20 I/O ENet/IP Controller

2090-CSWM1DF-14AA19 Kinetix Cable Single DSL 2090-Series

20AC2P1F0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPP010 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 10 Pack

HE693OIU297 Compact VF Genius w/4-line display, powered by 24VDC

IC610CCM105RR Series One Plus Data Communications Unit (DCU)

IC647HSTSC2000KM Server to Server Collector for Historian - Standard Server 2,000,000 Points (M4 Key)

IC660BBA101RR RTD Input Block, 115Vac/125Vdc Power, 6 Chans, Ph B

IC694MDL753 Output module, 12/24VDC POS logic, 32 points. Interface uses Fujitsu connector.

IC756WDJ009J-22 DV Development Sys VB and Java, Japanese, Version 2.2

MicroLogix 1500/1769 System 9399-RL50GRFR RSLOGIX 500 GETTING RESULTS GUIDE (FRENCH)

PLC-5/1771 System 1771-CP3 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-PS1N AC IN QUAD-EX DC OUT POWER SUPPLY- NPT CONDUIT

Operator Interface 2711P-B6C3D PV PLUS 600 COLOR, KEY/TOUCH, DH485, DC PS

Support 9323-PA1SR SUPT REINSTATEMENT CONTRACT FOR 9323PA1S

Support 9358-HSTSSROLS SUPT RENEWAL CONTRACT FOR 9358HSTSSROL

Support F1772-LXPSERD FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7PTE RSLOGIX 5000 STD. TO PRO UPGRADE, PORTUGUESE

RSI Software Products 9305-RSVADDCITE RSVIEW32 ACTIVE DISPLAY DED. CLIENT (ITALIAN)

RSI Software Products 9358-RTI20E RTI DATA COLLECTOR (20 CONFIGURATION)

Motion Control 2094-AC05-M01 MODULE, INTEGRATED, 200/230V, 3KW CONV. 9A INV.

A06B-0143-B175#7008 A12/3000 Servo Motor, Holding Brake, 64K Serial Encoder

IC200UDD112 14 point PLC,(8) 12VDC In, (6) 12VDC Out at 0.70 A, 12VDC Power Supply

IC752BUU034 VT100 Upgrade for Datapanel 240T

MTR-1480-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

NI 9222

ROCKY-3702EV-R4V8

MOTOROLA HA MCP 750

OMRON 3G8F7-CLK21-V1

IPC-610G SIMB-A01/E5300/4G/500G

ASM 03-20909

NuPRO-770/771

1492-SPM3C500 MCB Supplementary Protector 50 A

软启动器 3RW40461TB05

模拟量输出信号板 6ES7 232-4HA30-0XB0 SB 1232 AQ 1x12 位

150-SC3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-IP20GI-F2 PF753 & PF755 FR 2 EMC CORES W PLATE

2090-CPWM7DF-16AA25 MP-Series 25m Servo Power Cable

20A-DG01 PowerFlex 70 DriveGuard Board Kit

GA647IFESGDV00300 GCA iFIX Optn: ESig & ERec 300 I/O Dev

GP-2104NT GagePort Digital NT 4-port input

IC5007TBX0030 PanelPC 17 inch Performance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647SVB001 Scheduler Visma Business Adapter

IC693MDL750RR 12/24 Vdc Output, Negative Logic (32 Points)

IC756LDV000E64-925 DataViews Development on Intel Linux/Red Hat 64 bit Op Sys, English v9.25

Pico Controllers 1760-IB12XOW4IF 12 DC IN 4 RELAY OUT AI

PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

Distributed I/O 1791R-0B16P RIO 24VDC COMPACTBLOCK, 16 OUT SOURCE, BASE

Communications 1786-BNC2TNC CONTROLNET BNC-TNC COAXIAL CONN - ISOL BULKHEAD

Operator Interface 2706-PDNETK DEVICENET COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB100AENE

Support 1747-PBASES BASIC DEVELOPMENT SOFTWARE SLC500 FAMILY RENEWAL

EtherNet/IP Products 2711P-K10C4B2 PV PLUS 1000, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340JPU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,IP67

4261A-4-N12 7 SEG Panel DISP. 4 Digit. ASCII/Serial Interface. Quick CONN W/Protocol CONV. NEMA 12

HMI-KPN-403 QuickPanel Keypad for 12.1" QPLCxxx0000

IC693CPU374CA Series 90-30 CPU374 Conformal Coated.

TGT-000A-2-0 Target 2-Axis Motion Control Module

AKD-P02406-NBEC-0000

FSC-1815

OSCILLOQUARTZ 956.300.469-9

超微P3TDE6

TVGA8900D-R

KJ020800

ATIO-032575B

1492-SPM1D060 MCB Supplementary Protector 6 A

通用型变频器 6SE6 440-2UD15-5AA1 0.55KW,73 x 173 x 149

电机启动器 3VU13403ML00

150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

1609-P5000E Uninterruptible Power Supply P UPS Acces

1771-CP2 1771-P7 Power Supply Cable

193-EC2BB E3 Plus 3-15 A Overload Relay

198-H4 MECHANISM CIRCUIT BREAKERFOR STARTER

2090-CPBM7E7-16AF02 MP-Series 2m Length Pwr and Brake Cable

2094-AC16-M03-S Kinetix 6000 Integrated Axis Module

CP9I-0MPB-0140-AZ Alpha 50HVis motor power cable (14 meter)

GFK-0398 Series 90-70 PLC Genius Bus Controller User's Manual

IC200UEX264 VersaMax Micro 64 point expansion (40) 24VDC inputs, 24VDC source outputs with ESCP, 24VDC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647APC010 PA ProductionClient 10 Pak

IC647PDNC PDN:Koyo PLC Direct DL405

IC693CHS397 Base, CPU, 5 Slots, Use With CPU331/CSE331 and above

IC754DVNS01 DeviceNet Slave for QP View

KIT-GFS-357-CN Proficy HMI/SCADA CIMPLICTY WKSHP KIT

SLC/1746 System D1747-6.13 REMOTE I/O ADAPTER MODULE USER MANUAL

Distributed I/O 1734D-IA8XOA8S 120 VAC 8 IN 8 OUT, DNET COMMS, SPRING

Application-specific products 1803-CT1000M PORTABLE POWERMONITOR2 CURRENT XFMR 1K/500/250

Operator Interface 2711-T10C8 PV1000 COLOR TOUCH, DH+ & RS232 PRINT

Support 9301-2SE3500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500ES

Support 9381-PA250KENS SUPPORT RENEWAL CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3304 RSVIEW32 RUNTIME 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS