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SCXI-1163R,

SCXI-1163R

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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

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IC660TBD023 Terminal Assembly for IC660BBD023

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

MSI-QUAL-100 Quality Management Clients 100 Pack

SLC/1746 System 1747-L30C 30 I/O FIXED HARDWARE STYLE

Distributed I/O 1738-ADN18P DEVICENET ADAPTER WITH MINI PASS THROUGH

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RSI Software Products 9701-VWSB025ADEE RSVIEW SE STATION 25 DISPLAY (GERMAN)

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P70530

SHB100

ADAM-5060

PCM-9375F

D160A-08-PCI (5V)

FAST PLUM-001 P-900155

1492-JD3P 2.5 square mm Double Level Plug-In Block

1492-W4-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40762BB44

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156-B25CA3 25 A Contactor

1746-HSTP1 SLC 1 Axis Stepper Module

1786-RPFS ControlNet Fiber Ring Short Repeater

193-T1AC20 15-20 A IEC Bimetallic Overload Relay

20-FR10052 BUSBAR PM, FR10, PF700H, PF700S

2090-CSBM1DF-14AA12 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNAEC1 PowerFlex 70 AC Drive 20A

GA647TPD935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Development and Runtime

GP647IFPRSR00900 GCP iFIX Profsnl SCADA 900 I/O Srv

IC600CB512RR Expanded Logic Control

IC647HSTCS5000KM Historian Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647TSSRV025 Proficy Troubleshooter 25 User Server License

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IC756RDV000E-99 DV Development - Irix Op Sys, English, Version 9.9

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PLC-5/1771 System 1771-OFE2K CONFORMALLY COATED, ANALOG OUPUT MODULE

Distributed I/O 1794-ASB2 FLEX I/O 2 MODULE 24V DC RIO ADAPTER

Communications 9355-WABCENE RSLINX C SDK FOR ALLEN-BRADLEY, CD

Operator Interface D6190-6.5.5RU CONTROLVIEW A-B DRIVERS USER MNL (RUSSIAN)

Support 9358-BBKEY10R SUPT REINSTATEMENT CONTRACT FOR 9358BBKEY10ENE

Support 9392-SWCR SUBSCRIPTION RENEWAL FOR 9392-SWC

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IC694MDL931 OUTPUT MODULE RELAY 3AMP FORM B-C 8 POINT ISOLATED

MSI-WEB-43 Web or Excel Reping Clients-43

cRIO-9035

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PIO-DA8U

HSC-1621LDN

F7003-0301

GT800-PCI-11

PCA-6775

1492-SPM2D010 MCB Supplementary Protector 1 A

软启动器 3RW30371BB14

电机启动器 3VU16400CJ00

150-F25NBD SMC Flex Smart Motor Controller

1732E-16CFGM12QCWR ArmorBlock 16 Point Configurable

1771-P6S1 1771 Power Supply

193-EEED E1 Plus 5.4-27 A IEC Overload Relay

199-MSMV1 Surge Suppressor

2090-CPWM7DF-08AF05 5 m Length SpeedTec Pwr and Brake Cable

2097-F6 Kinetix 300/350 15.0 A Line EMI Filter

EN84-2481-3040M 1000 ft., Proplex Stranded Ethernet Cable

GFK-1534 Manual VersaMax Profibus-DP Network Communications

IC220ALG320 ANALOG OUT, 16 BIT, VOLTAGE/CURRENT, 1CH (REQUIRES 1 IC220TBK203)

IC647CGMV00 GM Viewer Site License (not for general use)

IC647PRTPRFYC Proficy Portal SQL Connector for use with other Proficy products (M1 Key)

IC693DSM324 DSM324 motion controller module for Series 90-30

IC756ADV001K-99 DV Development - AIX Op Sys Addt'l User, Korean, Version 9.9

MSI-MAINT-43 5 Day x 9 Hour Support-43

SLC/1746 System 1747-KY1 REPLACEMENT KEYS FOR SLC 5/03, /04, /05 PROCESSORS

Distributed I/O 1738-OB8EM8 24VDC 8 SOURCING OUTPUTS WITH M8 CONNECTORS

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Operator Interface 2711-NV3K ANTIGLARE OVERLAY PV900 KEY

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Support 9324-RL5300PTR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300PT

DeviceNet Products 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

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Motion Control MPG-A025-031S22 MOTOR,SERVO,GEAR RATIO 31,100NM,168RPM,SINGL,230V

Silver Series 1789-SL51 SOFTLOGIX5 NT-BASED CONTROLLER, 1 COMM CHANNEL

HE693RTD601 RTD Input, 6 channel, 3-wire, 0.125癈 res., -100 to +260癈 range (Pt-100)

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QPI-COS-201 QUICKPANEL CANOpen

ST-5351 STXi SSI Interface module 1 CH; 62.5K, 100K, 125K,250K,500K,1M,2Mbps

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MOXA 摩莎 C168H

bustech 44p4730

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Matrox/迈创 F7178-06

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人机界面 6AV6545-0CC10-0AX0 TP270-10 触摸屏，256 色，10.4 英寸，640? 480

6ES78331FC000YY0

1497B-A3-M11-0-N Control Power Transformer

1606-XLS480EA AC or DC Input 24 to 28VDC Out 480W PS

1769-IF16V CompactLogix 16 Pt A/I Voltage Module

189-ALOA1 MCB Accessory Lockout Attachment

194R-HM1E 194R 100-400 A Operating Handle

2090-CPBM7DF-12AA90 MP-Series 90m Power and Brake Cable

2090-XXNPMP-16S30 MP-Series 30 m Length Power Cable

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IC800VMCP1200 Power cable for 1 kW VersaMotion servo motor- 20 meter

SLC/1746 System 1746-FIO4I (2) FAST ANALOG INPUTS, (2) ANALOG CURRENT OUPUTS

Industrial Computers 6189V-CDROM CD-ROM DRIVE

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PSPC-DC50/EL Prof Shop Floor SPC DC 50 User w/ eSig

PXIe-2526

ACL-8112PG

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1492-N38 TERM BLCK 2 Pole Uninsulated Jumper

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1585J-M8HBJM-78 RJ45 Ethernet Media

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188-K2C020 Miniature Circuit Breaker 2 A

194L-A16-1753 16 A 194L Load Switch

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2090-UXTBMP-18S20 MP-Series 20 m Length Brake Cable

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ControlLogix/1756 System 1756-CFM 2 CHANNEL/2 OUT CONFIGURABLE FLOWMETER (20PIN)

Industrial Computers 6182H-12BEH4B VVCE 1250, KEY/TOUCH, EXT MEM, ENET, AC

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ControlNet Products 1734-ACNR 24V DC CONTROLNET ADAPTER

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CBL-134 Cable. Mitsubishi FX Series Prog port (RS-422)

IC600RP554RR Redundant Processor Unit, 24Vdc Power Supply

IC800SKCEV100 Encoder Cable, S2K to 1 - 5 kW S-Series Servo Motors, 10 Meters

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1756-IB32K ControlLogix 32 Point Digital Input

1794-TB3TSK Flex Terminal Base

194E-E16-1753-4N 16 A 194E Load switch

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HMI-BEZ-201 Stainless Steel Bezel: 5 inch Color & Mono (QPJ2xxxx-L2P/ -S2P)/ NEMA 4X

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MTR-3S46-H-R-0-E-SRR Servo Motor with Seal

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M8B-500P-02 DS-3160

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156-B32CB3 32 A Contactor

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1786-TPYS ControlNet Coaxial Straight Y-Tap

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