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PXI-4472,

PXI-4472

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

2090-CNSSPRS-AA15 Kinetix 6000M Network Cable

2090-XXLF-TC3100 Kinetix Drives Line Filter

BC647OEM0210 OEM Edge Program Additional Key - CIMPLICITY (Approval Required)

GC647PATBRK0 Proficy PAT - Driver For Bruker Ftir Spectrometers - Assist Support

IC200MDL329 Output 120VAC 0.5 amp per point isolated 8 points

IC646TBAPC001 Advanced Process Control per main processing unit

IC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC693MDL753CA Conformal Coated Output module, 12/24VDC POS logic, 32 points. Interfaceis Fujitsu connector.

IC697MDL251RR 120 Vac Input (16 Points) Non-isolated

IC800SLCEV050 Encoder cable for any 1 kW to 5 kW S-series servo motor. 5 meters

ControlLogix/1756 System 1756-TBCH 36 PIN SCREW CLAMP BLOCK WITH STANDARD HOUSING

Industrial Computers 6182H-12KEH6B VVCE 1250, KEYPAD, EXT MEM, RIO/DH, AC

Process Control 1757-PFBUL001 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RR64 PVP/VVCE RAM SO-DIMM 64MB

Support 9357-CNETL3S SUPT RENEWAL CONTRACT FOR 9357CNETL3

Support 9361-PTLSEATR SUPT REINSTATEMENT CONTRACT FOR 9361PTLSEAT

ControlNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE2400ZHU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9323-ATUNEENE LOOP TUNER FOR LOGIX5000 PIDE FUNCTION BLOCK

Motion Control MPL-A420P-MK24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K30 CABLE,ULTRA, NON-FLEX,SKWD,R/A,30M

CBL-13-MP-20 Power Cable, MTR-1235, 13xx. 14xx & 1N Series Stepping Motors, 20 Ft.

IC600YR555RR 13" I/O Rack with High Capacity P/S, 125Vdc (8 Slots)

IC800SLA0031 30W, 115 VAC SL Servo Amplifier

OC647IFGLBLCLN001M-55 iFIX WebSpace Client v5.5 - Additional Single User

PXI-2531

ACS-6241VE

BP-08P4

W0PSA5000

IB820H-R

G2+/MILP/8D/IBM

1492-MCAA125 25 A UL489 Miniature Circuit Breaker

1494U-FC30J Disconnect Switch Accessory

软启动器 3RW44542BC46

SIMATIC STEP 7 V14 6ES7823-1FA00-0YA5 SIMATIC S7-PLCSIM Advanced V1.0

1585D-M4UBDM-10 1585D Ethernet Media Patchcord

1756-IH16I ControlLogix 16 Point D/I Module

1797-EXMK FlexEx Accessories

194E-E32-1753-6G 32 A 194E Load switch

2090-CFBM4DF-CEAA09 MP-Series 9 m Length Feedback Cable

2090-MCNPMP-6S25 MP-Series 25 m Length Power Cable

BC646MBPS99 Machine Edition Professional Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GC646VPP799 Proficy GlobalCare Complete for VersaPro Professional Edition - Site License

HMI-CAB-C106 CABLE MICROLOGIX

IC641HBR302 Max-ON Extended Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001K iFIX iClient Read Only 1 PK Keyed (M1 Kit Part)

IC660EBA026RR Current Source Analog, 24/48Vdc Power, Elec Asm only

IC695NKT002 RX3i Ethernet NIU Kit with two Ethernet modules.

IC756WRE049E-275 "Runtime License for Windows 25-49 Users, Per User, English v2.7.5"

FlexLogix System 1794-IB16D 24V DC SINK DIAGNOSTIC INPUT MODULE, 16PT

PLC-5/1771 System D1771-6.5.99 CONFIGURABLE FLOWMETER MODULE USER MANUAL 1771-CFM

Process Control 1757-PLXSIFH PLX HW MICROMAX LPU QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15D2 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, EXT MEM

Support 9307-RSPRTR SUPT REINSTATEMENT CONTRACT FOR 9307RSPRT

Support GML-DZS SUPT RENEWAL CONTRACT FOR GMLDZ

Support F1785-L30BSERC FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ITE RSVIEW32 WORKS 1500 (ITALIAN)

RSI Software Products 9701-VWSB250ENU2 RSVIEW SE STATION 100 - 250 DISPLAY UPGRADE

RSI Software Products 9399-L5PG 9399-L5PG PLC-5 A.K. SERIES PROGRAMMING GUIDE

Motion Control 2098-IPD-HV220-DN HIGH VOLTAGE DRIVE, 47A/94A, ULTRA5000 DEVICENET

BC646MDA300 View Development /Runtime 300 I/O

IC300FOX404 FOX Fiber Optic Base/Hub

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-G-R-0-E-SRR Servo Motor with Seal

PCI-5922

LMB-486LH

STI00526 DDAC 16 151-2000-001

HP2-6460P

FB4000V1.1

RUBY-9911VG2A

1492-JKD4 4 mm Knife Disconnect Terminal Block

1492-WMG4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44233BC45

紧凑型信号模块 6ES7 522-1BH10-0AA0 DQ 16：数字量输出模块，晶体管 DQ 16 x 24 VDC/ 0.5A BA, 25mm 模块，含前连接器

1585-C4HB-S100 1585 Ethernet Cable

1746-OB16 SLC 16 Point DC Output Module

1788-ENBT FlexLogix/DriveLogix ENet/IP Comms Card

194E-16-C3 194E 3 Pole Terminal Cover

20-PP01082 PLASTIC TERMINAL BASE, FRAME 9

2090-CSBM1DF-14AF50 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNAEC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-EB-MT Ethernet BIM Workbench, Global Care Only

GQPK2D101L2P 6 inch Monochrome/ GE Fanuc Label/ 24VDC/ CE

IC600DM706RR DP Prom Type 1A Module (DPU)

IC647HSTES10000KM Historian Enterprise Server 10,000,000 Points (M4 Key)

IC647WIMM WIM:Westinghouse IMPACC

IC694ALG232LT Low Temperature. RX3i Efficiency 16-Channel Advanced Analog Voltage Input module provides 16 single-ended or 8 differential input channels. 0 to 10 V (unipolar), -10 to +10V (bipolar) with 16 bit resolution. Advanced diagnostics. Requires Proficy? M

IC756SDV000CS-99 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.9

MicroLogix 1200 System 1762-IF4 4 CHANNEL CURRENT/VOLTAGE ANALOG INPUT MODULE

PLC-5/1771 System 1771-TCM TEMPERATURE CONTROL MODULE

Distributed I/O 1794-OB8EPK CONFORMAL COAT, 24VDC SOURCE OUT ELECT FUSED, 8 PT

Communications 9399-INTWINUG INTERCHANGE FOR WINDOWS USER GUIDE

Support 6200-APIR SUPT REINSTATEMENT CONTRACT FOR 6200API

Support 9358-BIZUC0PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZUC0PENE

Support F1771-DA FIRMWARE UPGRADE FOR 1771-DA I/O MODULE

RSI Software Products 9324-RL5ENU1R UPGRADE: OUT-SUPT: WIN LOGIC 5 TO RSLOGIX 5

RSI Software Products 9301-2SE350FRU4R RSVIEW32 RNTM 150-100K UP

RSI Software Products 9358-HSTS2400U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 32K TAG

Motion Control 8720SM-011S1DAS3 SPARE PART ONLY - GMS ITEM

78005102 Target Spare Module

IC200MDD849 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 120VAC ISO 8PT

IC697CGR772 Hot Standby Genius Dual Bus CPU, 486DX4, 2K Discrete I/O, 512K byte fixed user memory, Floating Pt.

MTR-1235-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

DAQ-MS02

AWS-8129

Dialogic D/600JCT-2E1-75

DIALOGIC SPCI4/02

CONTEC PIO-16/16T(PCI)

W26361-W94-X-02

BUS-PC(PCI)A

1492-SPM3B040 MCB Supplementary Protector 4 A

软启动器 3RW40272BB15

电机启动器 3VU16402CR00

150-F480NBD SMC Flex Smart Motor Controller

1734-AENT POINT I/O Ethernet Network Adaptor

1783-BMS06SL Stratix 5700 6 Port Managed Switch

193-EGJ E1 Plus Ground Fault and Jam Module

20-750-BUS5-F9 PF755 FR9,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF05 MP-Series 5 m Length Power Cable

2097-V34PR3-LM Kinetix 350 1.0kW Servo Drive

ET-GT-9ES-2SC 8 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-2060 VMIC

IC220MDL752 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 4PT (REQUIRES 1 IC220TBK123)

IC647DMC100 DataMart 100 Reporting Clients

IC647REAM REA:Reliance Electric Automate 15/20/30/40

IC693MDL330LT 120/240 Vac Output, 2 Amp (8 Points) (LT)

IC756CDV001K-99 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.9

MSI-PROD-25 Product Management Clients 25 Pack

PLC-5/1771 System 1771-DRS1 CONTROL COPROCESSOR, STATIC RAM MEMORY EXPANSION

Distributed I/O 1790-15CMCBL LDX I/O LONGER RIBBON CABLE, 15CM (LOTS OF 5)

Communications 1788-CNF CONTROLNET LOGIX DAUGHTER CARD

Operator Interface 2711-NC1 PANELBUILDER UPLOAD/DOWNLOAD CABLE

Support 9305-RSVADDCDER SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCDE

Support 9324-RLD300ENS SUPT RENEWAL CONTRACT FOR 9324RLD300EN

DeviceNet Products 2711-T10C10 PV1000 COLOR TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9371-EPCO3 RSWIRE ISA LIBRARY

Motion Control MPF-AIR-TOOL TOOL, AIR PURGE COVER INSERTION AND

2025-128-C Greyline OS, 4 Line, (20) 4MM Chars, LCD, Quick Connect, 128K Memory W/CLOCK/DATE, NEMA 4

HE693THM668 6 channel thermocouple input module for Series 90-30 with 0.1癈 resolution and bus/channel isolation.

IC670TBM002 Aux. Terminal Strip, Qty. 2 Box Style

QPJ-IBS-201 MODULE INTERBUS-S SLAVE

STXPBS332 STXi Profibus with 24VDC source output, 32 points, expandable to 8 additional modules.

SCC-TC02

PCI-8319A

SS4200-E

SAGP-8650EV-R10

03-20766

GE-400-PG-LP

1492-SPM1B160 MCB Supplementary Protector 16 A

直流电源 6EP1333-2BA00 120/230VAC 输入，24VDC/5A 输出

6ES73183FL010AB0

1497D-A13-M22-0-2 2000VA 480-120x240V 60Hz w/Taps GPT

1606-XLSDNET8 1606 XLS 8 A DeviceNet Psy Power Supply

1769-L31 CompactLogix 512KB Controller

190E-BNKJ2-CC10X 6.3-10.0 A Economy Starter W/Ckt-Bkr

194R-LNC18 194R UL Finger Safe Terminal Covers

2090-CPBM7DF-14AF50 MP-Series 50 m Length Cable

2090-XXNPY-16S04 Y-Series 4 m Length Power Cable

CBL-71006243-10 Serial RTU cable for Data Panel DP40 connected to an S2K controller

GF-1326RS-10 Connecting FlashCable to Starrett Calipers, Micrometers - 10 ft.

IC200UDD020 Versamax Micro 20 point PLC,(12) 24VDC In, (8) 24VDC Outputs with ESCP protection, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retentio

IC646TMS001 CMPLCTY UPGRADE INTEL- NO COST

IC647OMFM OMF:Omron Fins

IC693ALG390LT Analog Output, Voltage, 2 Channels (LT)

IC752DFT000 DataPanel 150, GE Fanuc Label, 240x64 LCD display with LED backlight. Includes integrated keypad for data entry. Various sizes of text sup ported. No touch or PC/104 capability. UL, cUL, CE, UL1604

IC800VMM30LNKSE25 3 kW VersaMotion servo motor (14.3 Nm)

SLC/1746 System 1747-KFC15 SLC CNET SERIAL INTERFACE MODULE

Industrial Computers 6189V-SLFD144 FLOPPY DISK DRIVE SLIM

Application-specific products 1404-M405A-000 MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C9 PV600 COLOR KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2500ZHS SUPT RENEWAL CONTRACT FOR 93012SE2500ZH

Support 9380-RSBAR1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR1000

DeviceNet Products 1734-FPD FIELD POTENTIAL DISTRIBUTOR

RSI Software Products 9301-2SE3200FRU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BPC60U3R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 30 TO 60

Motion Control MPL-B430P-SJ24AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V,BRK,8.2KG

Motion Control 2090-SCNP10-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,10.0M

GFK-1277 Genius Modular Redundancy Flexible Triple Modular Redundant (TMR) System User's Manual

IC646MDD300 Logic Developer PC (HRT) 300 Tag Runtime & Development System

MSP-VOL-IN1 Obsolete - 0-10 VDC in / Pulse out

QPI-IBS-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Interbus-S Slave

PXIe-4339

DSRVR/2

ACE450F AC4-OBA2E-00

FB16M-LS-C2D30-2G1

MORQ/16VD Y7250-00

EM-6330

1492-PD3163 325 A Power Distribution Block

电源模块 6ES7405-0KA02-0AA0 PS405 输入电压 24/48/60VDC 10A

变送器 3RS17051KW00

TIA 博途数字化选件 6ES7823-0BA00-1DA0 SIMATIC OPC UA S7-1500 large ( CPU-1517 / CPU-1518 (F) )

1585J-M8QBJM-3 RJ45 Ethernet Media

1760-OW2 Pico 2 Point Combination Module

188-K2D400 Miniature Circuit Breaker 40 A

194L-E12-4511 12A 194L Load Switch

2090-CPBM4DF-14AF03 MP-Series 3 m Length Pwr and Brake Cable

2090-XXNBTN-S N-Series to TL-Series Transition Cable

BC647OEM0211 OEM Edge Program Renewal Additional Key - CIMPLICITY

GC647MGM001 Enterprise Adapter for Maximo 5.2 Assisted Support

IC200GBI001 REMOTE I/O Genius NETWORK INTERFACE UNIT

IC646NLS000 OPC Server

IC647JYCC JYC:Johnson Yokogawa YS 100 Series

IC670MDL730RR 24VDC 2.0A Output Pos. Logic, 8 pt Electronic Short Circuit Protect

IC697MDL640RR 125 Vdc Input (16 Points)

IC800SLCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PAR2 85-265VAC REDUNDANT POWER SUPPLY ASSEMBLY

Industrial Computers 6182H-12TRH15B VVCE 1250, TOUCH, STD MEM, CNET, AC

Process Control 1757-PFBUPG005 PROFIBUS LIC UPG 5 IOMS

Operator Interface 2711P-RY2032 PV PLUS REPLACEMENT BATTERY

Support 9357-ENETL3S SUPT RENEWAL CONTRACT FOR 9357ENETL3

Support 9363-SNAPSHOTR SUPT REINSTATEMENT CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30ENE RSBIZWARE BATCH 30 UNITS

Motion Control MPL-A430H-SJ24AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFBY-S15 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,15M

CBL-14-ET-10 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 10 Ft.

IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

OC647IFGLBLDPNSRVENM-55 iFIX WebSpace v5.5 Dependent Server Enabler

PXI-2548

COMMELL FS-97B

PCI-1752U

SNP-9041

METEOR2/4

RIO-3309S

1492-MCAA240 40 A UL489 Miniature Circuit Breaker

1494U-NC 1494U 10A N.C. Auxiliary Contact

软启动器 3RW44556BC44

Safety Advanced V14 6ES7833-1FB14-0YH5 STEP 7 Safety Basic V14 SP1 SW DL