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NI 9411,

NI 9411

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

IC695PSA140 120/240VAC, 125VDC Multipurpose Power Supply is suitable for use in load -sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the backplan

IC754VKF15CTD Starter Kit/ 15 inch TFT View Fully Loaded/ 24VDC

MSI-IGC 7 Day x 24 Hour Support / GlobalCare

PLC-5/1771 System 1771-IBD INPUT MODULE, 10-30V DC, 16 INPUT

Distributed I/O 1794-OC16 FLEX 48 VDC OUTPUT MDL

Operator Interface 2711P-T15C4B2 PV PLUS 1500, TOUCH, ENET, AC PS, EXT MEM

Operator Interface D6190-6.5.1RU CONTROLVIEW CORE USER MANUAL (RUSSIAN)

Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support 9381-PA250KENS SUPPORT RENEWAL CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3304 RSVIEW32 RUNTIME 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Motion Control MPL-B560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,460V

Motion Control 2090-UXLF-136 AC LINE FILTER,ULTRA,36 AMPS,1 PHASE

GQPM-DEM-L02 QUICKPANEL MINI DEMO GE LABEL

IC646MSS101 Logic Developer - State Standard w/Programming Cable

MTR-3T45-I-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-122F STXi input module 16 points, Negative Logic, 12V/ 24VDC (connector type)

SCXI-1128

PCL-724

特伦顿 92-005927-603

MS-S0651

FHP24SX-U

PCM-4896

1492-RCDA4A63 Residual Current Device 63 A

存储卡 6ES7952-1KT00-0AA0 FEPROM 存储卡， 32M

变送器 3RS10 40-2GW50

1497-G-CXSX-0-N Control Circuit Transformer

1606-XLDNET8 1606 Power Supply

1762-OW16 MicroLogix 16 Point Relay Output Module

188-K3D080 Miniature Circuit Breaker 8 A

194L-HCDC-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-14S03 Kinetix Drives 3m Standard Cable

BC647TPR075 CIMPLICITY HMI ProServer 75 I/O Runtime System with Proficy GlobalCare

GC647PRTOSI GlobalCare Complete - Proficy Portal OSI PI Connector Ver 3.0

IC200MDL743LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PHA935 PA-70H with 935 CPU - AC

IC647MSAM MSA:Mine Safety DAN

IC684TR000321 CIMPLICITY PMCS (Level 1) (4 Days)

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

IC800SSI228P2RR 28A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L542P PRO-SET 200 - 5/04 - 32K

Industrial Computers 6181P-12NPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711-K5A1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9303-4DTS01ENS SUPT RENEWAL CONTRACT FOR 93034DTS01ENE

Support 9393-RSCOMP500S SUPT RENEWAL CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTE RSVIEW32 WORKS 100K (PORTUGUESE)

RSI Software Products 9358-BEPB10ENE RSBIZWARE BATCH AND EPROCEDURE BUNDLE 10 UNITS

Motion Control MPL-A4540C-MJ24AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFMP-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,30M

CBL-T7-MB-20 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 20 Ft.

IC641PCC016 Toolkit, Function Block, C

IC800SSD107RS1 7.2A, 115/230V, S2K Servo Drive for MTR Series Motors

PR-PAT-BRK01 Proficy PAT - Driver For Bruker Ftir Spectrometers

PXI-6120

ATX6022-14G

MIC-3390

AX98690

PCA-6184E2

PEAK639VL2

1492-MR8X12H1-50 Connection Products

1495-N34 Electrical Interlock

行程开关 3SE53120SD11

运行版软件 6AV2105-0MA04-0AA0 SIMATIC WinCC Runtime 专业版 65536 PowerTags V14

1585J-M4TBJM-5 RJ45 Ethernet Media

1756-OF8 ControlLogix 8 Pt A/O I or V Module

188-K1C040 Miniature Circuit Breaker 4 A

194E-GA32E-P22 194E Load switch

2090-CFBM7DF-CEAA04 MP-Series 4m Servo Feedback Cable

2090-UXCK-D15 Ultra Series Breakout Board Kit

BC646PCN110 OP Operator Console Runtime S/W 700 I/O w/GC

GC647DMS010 GC DataMart 10 PA Connections

IC200ALG264 Analog input 15 bit current 15 channel

IC646IFCLNTCRO025K iFIX iClient Read Only 25 PK Keyless (M1 Kit Part)

IC647IFPRDV00075K iFIX Profsnl SCADA 75 I/O Development (M1 Kit Part)

IC660MLS101 Label for IC660BBS101 (Qty 100)

IC697BEM741RR FIP Bus Controller 9070

IC800BIHV010 BSVM1-10HVi Beta HVi 10 amp amplifier kit

ControlLogix/1756 System 1756-L55M23 LOGIX5555 PROCESSOR WITH 1.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15B VVCE 700, KEY/TOUCH, STD MEM, CNET, AC

Process Control 9323-ATUNEENE LOOP TUNER FOR LOGIX5000 PIDE FUNCTION BLOCK

Operator Interface 2711P-K15C15B2 PV PLUS 1500, KEYPAD, CNET, AC PS, EXT MEM

Support 9240-WIN16SDKR SUPT REINSTATEMENT CONTRACT FOR 9240WIN16SDK

Support 6723-PCSS SUPPORT RENEWAL CONTRACT FOR 6723-PCS

Support F5130-RM2 FIRMWARE UPGRADE FOR 5130-RM2 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-OSF INTERCHANGE FOR DIGIAL UNIX

RSI Software Products 9399-WINIG WINDOWS-BASED PRODUCTS INSTALLATION GUIDE

Motion Control 8720MC-VA-B 460VAC VARISTOR

BC646MRE150 Logic PC & View Runtime (HRT) 150 I/O

IC300STP100 Stepper Indexer. Single axis, supports-type signals only (pulse train out, quadrature or Up/Down in)

IC754VKI12CTD Starter Kit - 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0RR Servo Motor Metric

PCI-8431/4 (RS485/RS422)

HSB-460I

Asus/华硕P2L97

R2Z-6350P-R

DOM 32M

84-00136

1492-LG4Q IEC Term Blck 6.1x105x35.7mm Spr Clp

1494G-BF3N-203W-421 NEMA 1494G Enclosed Disconnect

软启动器 3RW44366BC44

ET 200SP 6ES7132-6BF60-0AA0 DO 8x24VDC/0,5A 漏型输出，基本型， 基座单元类型 A0

1585D-E4UBDE-3 Ethernet Media M12 Patchcord

1753-OW8 GuardPLC Relay Output Module

1794-IE8H Flex 8 Point Analog Input Module

194E-AA63E 194E Load switch

2080-LC30-48AWB Micro830 48 I/O Controller

2090-CSWM1DF-18AA07 Kinetix 7m Smartlink Single Cable

20AC3P5A3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MQP001 Proficy GlobalCare Complete for View for QuickPanel

HE693RTD665 Discontinued Part. Check with GE IP on migration path.

IC610MDL105RR Thumbwheel Interface Module

IC647HSTSS10000KM Historian Standard Server 10,000,000 Points (M4 Key)

IC660BBD022RR 24Vdc Source I/O Block, 16 Circuit, Ph B

IC694PWR331 Power Supply 24 Vdc High Capacity.

IC756WDN009J-23 DV Development Sys VB, Java, C++, C, Japanese, Version 2.3

CompactLogix System

PLC-5/1771 System 1771-P6S POWER SUPPLY,SLOT (ONE SLOT), 8A, 220V AC

Distributed I/O 1798-OE2 FLEXARMOR 2 CHANNEL ANALOG OUTPUT MODULE

Operator Interface 2711P-B6M8D PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, DC PS

Support 9323-PI300DU UPGRADE: IN-SUPT: 6200-5250 BOTH TO AI-5250 BOTH

Support 9358-PB60S SUPT RENEWAL CONTRACT FOR 9358PB60ENE

Support F1772-SD2 FIRMWARE UPGRADE FOR 1772-SD2 PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD700NXDEE RSLOGIX 5000 PRO EDITION, GERMAN

RSI Software Products 9305-RSVADFVCITE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (ITALIAN)

RSI Software Products 9301-PCI2000MBP APPLICOM PCI2000MBP MODBUS PLUS INTERFACE

Motion Control 2094-BSP2 MODULE, SERVO SHUNT, 400/460V 200W DISSIPATION.

A06B-6050-K119 Connector Kit, B0.5 Motor Power

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT060 Mature, order QuickPanel instead. DataPanel 320T CE (Color Expansion): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N41-G-N-A-E-0 MTR series NEMA 42 stepping motor with parallel winding connection and encoder

NI 9242

ROCKY-3703EVR-VC

Matrix MRK-1005 ABX-1005(G)

SBC-F757CVGL-RS

SBC-8173

LXE VX4 158637-0001

TM172PDG28R

1492-SPM3D050 MCB Supplementary Protector 5 A

软启动器 3RW40281BB04

SIMATIC HMI 系列面板 6AV2123-2GB03-0AX0 KTP700 Basic PN 7 寸触摸 + 按键

150-SD3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-AENT ArmorPoint Ethernet Adaptor

1783-ZMS24TA ArmorStratix 5700 24 port managed switch

193-KA40 0.25-.40 A IEC Bimetallic Overload Relay

20-750-P5-C770D740 PF750,Fr8,DC Input w Precharge,400/480V

2090-CPWM7DF-16AF20 MP-Series 20m Length Power Cable

20AB022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00150 GCA iFIX Plus SCADA 150 I/O Dev

GP647IFCLNTS001 GCP iFIX iClientTS Each Additional User

IC600BF813RR Type J Thermocouple Input Module (8 points)

IC647HSTCC3KM Calculation Collector for Historian - Standard Server 2500 Points (M4 Key)

IC647TBPM TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

IC756LDV001E-99 DV Development - Intel/Linux RedHat Addt'l User, English, Version 9.9

Pico Controllers 1760-CBLPC02 GFX PROGRAMMING CABLE

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

cDAQ-9133

PCA-6176

艾讯科技 AX5216

Digium TE410P-Quad T1/E1

IPC-610H

COSMO ATPG-46

PSA300R

1492-SPM1D200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"

电机启动器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

1692-ZG6666 24 V DC Electronic Circuit Protection

1771-IFEK 1771 Input Module

193-EC3EE E3 Plus 18-90 A Overload Relay

198-PL21G IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF02 MP-Series 2 m Length Power Cable

2094-BC01-M01-M Kinetix 6200/6500 Integrated Module

DEMOCD00002 Proficy Historian DEMO CD

GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

IC200UMB001 VersaMax Micro 20/40/64, User Program Memory Module. Compatible with VersaMaxMicro 20/40/64 only.

IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conformal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

MSI-ACQUIDATA I/F-43 Acquidata Testream Interface Ver 4.3

SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-MSGRPROR SUPT REINSTATEMENT CONTRACT FOR 9301MSGRPROENE

Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

SH100-100-FLEX

AG 5280801512 6B00108807

SUN 375-3540

PCISA-945GSE-N270-R11-SAM

pci-232/485

IAC-F847

1492-RCDA4D25 Residual Current Device 25 A

6ES7195-7HC00-0XA0 安装一个 80mm 宽的 I/O 模板，热插拔

变送器 3RS11 42-2GD80

1497-K-M4-0-N Control Circuit Transformer

1606-XLE480EP-D XLE 20 Amp Power Supply

1763-NC01 MicroLogix Cable

188-K3D320-N Miniature Circuit Breaker 32 A

194L-HE4E-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AA90 MP-Series 90m Power and Brake Cable

2090-XXNPMF-16S01 Kinetix Drives 1m Standard Cable

BC647TRT935 "CIMPLICITY HMI Server 35,000 I/O Runtime System with Proficy GlobalCare"