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cRIO-9033,

cRIO-9033

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

IC647ANS001 PA new SFL allows 1 Production Unit in PA plant model to use 1 of the 11 server functions

IC647NET000 CIMPLICITY HMI MMS Ethernet Communications Driver

IC660EBD110RR Ph B 115Vac 16 CKT Input Electronic Assembly

IC693ALG442 Analog Combo Module 4IN/2OUT

IC697MDL254 48 Vac Input (32 Points)

IC756MDV010K-97 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.7

MicroLogix 1500/1769 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE

Industrial Computers 6182H-10BEH6B VVCE 1000, KEY/TOUCH, EXT MEM, RIO/DH, AC

Distributed I/O 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

Communications 1770-SC DATA HWY STATION CONNECTOR

Operator Interface 2727-M7P20D1Q2 MOBILEVIEW MACHINE TERMINAL MT750

Support 9305-RSVADFCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFCJP

Support 9515-RSAAMRCTR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMRCTENE

EtherNet/IP Products 2706-P44C INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE3400PTU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM500ENE RSMACC CHANGE MGMT FOR UP TO 500 DEVICES

Motion Control 1326AB-B430G-S2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,SINGL,BRK,IP67

4161-2-24-.8 BCD To 7 SEG Display . 2 Digit, 24VDC (.8") Digit Dust Seal

HMI-BEZ-405 BEZEL 10.5" (QPLCXXX0000) STAINLESS STEEL

IC693APU302 Axis Positioning Module (APM), 2 Axis

QPLCGDE0000 12.1" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

TGT-E00A-2-0 Target series axis expansion module with 3 foot rack linker cable

SCC-AI07

OK-C20A

PCI-1710HG

GA-8I865GME-775-RH

IMB-H610B-R10

8002 4017

1492-SPM1C050-N MCB Supplementary Protector 5 A

通用型变频器 6SE6 420-2UD21-5AA1 "1.5 KW，73 x 173 x 149"

电机启动器 3VU13401MD00

1497D-A9-M21-0-N Gen Purpose Transformer

1608N-BP050A240V2 MiniDySC 50 Amp Bypass

1769-PA2 CompactLogix AC 2A/0.8A Power Supply

190S-FND3-FC32S 23-32 A Compact Comb Starter W/Ckt-Bkr

194R-NU600-1753 Disconnect Non-Fused Nema 3 Poles 600A

2090-CPBM7DF-16AF15 MP-Series 15m Cable

2090-XXTPMP-14S07 MP-Series 7 m Length Power Cable

CIMPONNODE500M CIMPLICITY Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option ??

GF-5008R Connecting FlashCable to Metronics QC 3000/ QC 1000.

IC200UDR440 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 12/24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inclu

IC647ABCC ABC:Allen Bradley Cyberlogic DHX

IC647PATOSI0 Proficy PAT - Pi Interface: Provides The Capability To Interface Proficy Rx To The Osisof Pisyste Data Historian

IC693BEM331 Genius Bus Controller (supports I/O and Datagrams)

IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT 000), download & communication cables, WinCfg, user & programming manu als

IMC-200E-X-D IMC ampless servo motor controller/ enhanced

SLC/1746 System 1747-FC FERRITE COLLAR FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-MWA WALL MOUNTING ADAPTER FOR ALL PLATFORMS

Application-specific products 1404-M605A-CNT-02 1404-M6 CONTOLNET PM 3000 CLASS 0.2 120/240V P.S.

Operator Interface 2711-K10C3L1 PV1000 COLOR KEY, DH485 & RS232 PRINT

Support 9301-2SE3200PTS SUPT RENEWAL CONTRACT FOR 93012SE3200PT

Support 9380-RSBVB250R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB250

DeviceNet Products 1792D-88HC 8 SINK/SOURCE INPUTS, 8 SOURCING 5-10 AMP OUTPUTS

RSI Software Products 9301-2SE320KOU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BTDS30U2R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 10 TO 30

Motion Control MPL-B4530K-MJ24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,460V,BRK,11KG

Motion Control 2090-SCVP5-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 5.0M

GQDA-EDT-001 QUICKDESIGNER ADV GE VERSION

IC646MPS010 Logic Developer - PLC Standard 10 Pack

MTR-1350-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPKSBDN0000 6 inch Color STN/ Blank Label/ No Ethernet/ CF/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6365

RocketRAID 2680A

MB865-R

i945GMx-FX

DELTA TAU PMAC-PC(DSP)

PNC-TOUCH2 PC-07009A-00

1492-PDL31124 335 A Power Distribution Block

模拟量输入/输出模块 6ES7431-1KF20-0AB0 AI/8 14BIT，光隔离，U/I，0.416MS 扫描计时

变送器 3RS10101CD10

1497-A-M1-3-N Control Circuit Transformer

1585J-M8UBJM-3 RJ45 Ethernet Media

1761-L20AWA-5A MicroLogix 1000 20 Point Controller

188-K3C010-N Miniature Circuit Breaker 1 A

194L-E25-1753-6N 25 A 194L Load Switch

2090-CPBM6DF-16AA09 TL-Series 9m Power and Brake Cable

2090-XXNFMP-S20 MP-Series 20 m Length Feedback Cable

BC647PPSEWC Proficy Process Systems Engineering Workstation with CIMPLICITY with Global Care

GC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers - Assist Support

IC200MDL141 Input 240VAC (1 group of 8) 8 point.

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC003 Protective Caps - Female (For unused incoming power connectors) - Qty 5

IC697MEM715RR Expansion RAM, 128 KBytes,CMOS (Used w/77X CPUs & PCM)

IC800SSD228RS1 28 amp 230 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System D1756-UM058CENP CONTROL LOGIX DIGITAL I/O MODULES USER MANUAL

Industrial Computers 6182H-15KRH4D VVCE 1500, KEYPAD, STD MEM, ENET, DC

Process Control 1757-DNBUL50 DEVICENET USAGE LICENSE, 50 DNB MAX

Operator Interface 2711-START300DE START KIT PV300 KEY,GERMAN(PV300,PB32, CABLES)

Support 9326-AD5APR SUPT REINSTATEMENT CONTRACT FOR 9326AD5APENE

Support 9371-EDETISAS SUPT RENEWAL CONTRACT FOR 9371EDETISA

ControlNet Products 1797-TPR CONTROLNET EX T-TAP RIGHT ANGLE

RSI Software Products 9301-2SE240ZHU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BA60U1R UPGRADE: OUT-SUPT: RSBIZWARE ARCHIVER 03 TO 60

Motion Control MPL-A4520P-HJ22AA MOTOR,SERVO,6.10NM,5000RPM,ENCDR,230V,6.8KG

Motion Control 2090-UXNPAN-16R01 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,1M

CBL-30-JP-06 AC Power Cord with 3-Prong Plug, 6 Ft.

IC640MWS901RR Workmaster System, 1-35" Disk Drive

IC800SLCS020 Cable, SL Amplifier Serial Communication, 2 Meters

OC647IPWRCLNRNM iPower Option - Run Client

PXI-2599

RUBY-9713VG2AR

W26361-W64-Z2-06-36

COSMO PCPG-46

FB2502

MT6101I-2416-10

1492-MCBA2HA0 100A Miniature Circuit Breaker

1494V-DJX622 NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44576BC36

运行版软件 6AV2103-4KX04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 8192 ->WinCC 专业版 max. PowerTags V14 Combo 和 WinCC RT 专业版 8192 PowerTags

1585D-M8UGDM-40 Gigabit Ethernet Media

1756-L75 ControlLogix 32 MB Controller

1799-DNETSCON DeviceNet I/O Accessories

194E-FA32E 194E Load switch

2090-CFBM7DD-CEAA25 MP-Series 25m Servo Feedback Cable

2090-SCVP8-0 Kinetix 8-8m Fiber Optic Cable

BC646MPS050 Logic Developer PLC Standard 50 Pack with Proficy GlobalCare Complete

GC647AQC025 GC Quality Client 25 Pak

HMI-COV-203 FRONT SHEET COVER FOR 5 inch (QPJ2xxxx-L2P/ -S2P)/ 20 per pack

IC641VPS350 VersaPro Standard Edition 50 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647IFPLDV00150M iFIX Plus SCADA 150 I/O Development (M4 Part)

IC660ELB910RR GENI B Genius Interface

IC697ACC730 Spare Slot Terminal Strip Retainer (Quantity 1)

IC756WRT499E-27 DV-Tools Runtime Windows, Eng v2.7

FlexLogix System 1794-IP4 4-CHANNEL 12/24V PULSE COUNTER INPUT MODULE

PLC-5/1771 System D6200-6.5.18 PLC5 VOLMTC FLOW CARS/TURBINE+DISPL.METERING UR.ML

Process Control 1757-UPGNX UPGRADE APPLICATION TOOLKIT

Operator Interface 2711P-B12C6B1 PV PLUS 1250, KEY/TOUCH, RIO/DH, AC PS, STD MEM

Support 6001-G1DBS SUPT RENEWAL CONTRACT FOR 6001G1DB

Support 2711-ND2S SUPT RENEWAL CONTRACT FOR 2711ND2

Support F1785-L60LSERC FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230PTU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9701-VWSS100AJPE RSVIEW SE SERVER 100 DISPLAY (JAPANESE)

RSI Software Products 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Motion Control 1394C-SJT22-T-RL MODULE,SYSTEM,22KW,IMCS,W/RIO,W/AXIS,LI

BC646MPPS50 Logic Developer - PLC Professional w/1 Yr of SAFE - 50 Seat Site License

IC300OCS082 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Voltage. With CAN Network.

IC752WNC000 Mature, to be used only with mature Datapanels. For Datapanels 150, 160 and 240E, order DataDesigner, IC752DDZ000. WinCfg - Windows Configuration Tool for Datapanels

MTR-3T24-H-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

PCI-6509

D2550 SMI卡 E215E8134CC

TRILITHIC RA-71-N

CP-168EL-A

ACL-8454

ALLEGRO 8122 410 00304

1492-L3T-G IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ622-A4-B-D-E-F-G 200 A Flange Mtd Cable Switch

软启动器 3RW44271BC35

备品备件 6ES7 528-0AA00-7AA0 35 mm I/O 模块前盖板 5 片 / 包

1585BT-M8UBBM-5 1585 Ethernet Media Patchcord

1747-DU501 SLC 5/05 Firmware Upgrade Kit

1790D-T8BV8V CompactBlock LDX 16 Point Base Block

194E-A63-1753-6G 63 A 194E Load switch

20-VB00448 FEEDBACK INTERFACE BOARD

2090-CSWM1DE-14AA09 Kinetix Cable Single DSL 2090-Series

20AC072A3AYNANC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDB075 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 75 I/O

HE693BZL300 Mounting bezel for full-sized OIUs.

IC600PM548RR High Capacity I/O Rack Power Supply, 125Vdc

IC647HSTESEO30KM eSignature Option for Historian - Enterprise Server 30000 Points (M4 Key)

IC655MDL555RR 12-24Vdc Output, Positive Logic (16 points)

IC694MDL390 Output module 120/240VAC 2 amps 5 point isolated.

IC756URT009 Unix DV Tools Runtime 2-9, Per User

MicroLogix 1500/1769 System 1769-IF4 4 CHANNNEL ANALOG CURRENT/VOLTAGE INPUT MODULE

PLC-5/1771 System 1771-CX15 PLC-5 LOCAL CABLE

Distributed I/O 1797-BIC IS BUS ISOLATOR - CABLE

Communications D1785-6.8.3 REF.GUIDE CONFIG.COMPLEMT

Support 9313-PLC3S SUPT RENEWAL CONTRACT FOR 9313PLC3

Support 9358-CTDMENS SUPT RENEWAL CONTRACT FOR 9358CTDMEN

Support F1771-QDCSERD FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD2U3ENE RSLOGIX 5000 MINI TO STD UP, ENU

RSI Software Products 9304-WTD300D RSTREND

RSI Software Products 9358-PLTM2400U3 UPGRADE: IN-SUPT: PLANTMETRICS 25 TO 50 WORKCELL

Motion Control 8720SM-045S5NAS2 45 KW/93 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

995-2-0 Thumbwheel Assembly. 2 Digit. 0 True. Dust Seal

IC200TBX010 Tool box, 10 point, (IC200NDR001) DC In/Relay Out, DC Power Supply With software, manuals and cables (IC640VPS002)

IC698ACC720 RX7i Shielded Double Slot Faceplate (Package of 6)

MTR-1337-N-D-E-0RR Stepping Motor Nema34

NI 5772

PSB-810EAV

CPCI-8217

Dell PowerVault TL4000

IPC-6608

NANO-945GSE2-N270W-R10

MC3012-PCI-V1.0

1492-SPM3C040-N MCB Supplementary Protector 4 A

软启动器 3RW40362BB14

数字量输出模 6ES7 222-1BF32-0XB0 SM1222DQ 8 x 24 V DC

150-FPP43B SMC Flex Repair Part

1734-OB8S 8 Channel Safety Sourcing Output Module

1783-HMS8TG4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-T E300/E200 30 Amp Sensing Module

20-750-FLNG4-F6 PowerFlex 750 Frame 6 Flange Adaptor

2090-CPWM7DF-14AF01 MP-Series 1 m Length Power Cable

2098-DSD-HV050-DN Ultra 3000 Servo Drive

GA646PCMS25 GlobalCare Assist for Change Management Electronic Signature Module 25 Pack

GP-0602NT-F13SB GagePort LVDT NT (Full Bridge for Schaevitz LBB 100 Series) - Sales BO M.

IC5002CAC0002 12in Intelligence PanelClient w/ CIMP TS

IC647HSTAE100KM Alarm and Events Option for Historian - Standard Server 100000 Points (M4 Key)

IC647SIEM SIE:Siemens 3964r

IC693MDL660 24VDC Input Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 springclamp style terminal block).Terminal block is sold seperately. Input filter time is configurable 0.5ms, 1.0ms, 2.0ms, 5.0ms, 10.0ms, 50.0ms

IC756HDV001CS-99 DV Development - HP/UX Op Sys Addt'l User, Simplified Chinese, Version 9.9

MSI-SDK-10-43 SDK Connections 10 Pack Ver 4.3

PLC-5/1771 System 1771-ID ISOLATED INPUT MODULE, 120V AC/DC, 6 INPUT

Distributed I/O 1790P-TN4C0 PROFIBUS,4 INPUT ANALG CURRENT BASE,TERMINAL BLOCK

Communications 1784-CP5 CABLE ASSY, 10FT/3.20M, 1784-KTK1 (15-PIN D-SHELL)

Operator Interface 2727-TRB7 MOBILEVIEW REPLACEMENT BATTERY

Support 9305-RSVADSDES SUPT RENEWAL CONTRACT FOR 9305RSVADSDE

Support 9515-RSEOL016R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL016ENE

EtherNet/IP Products 2711-K5A20 PV550 MONOCHROME KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3400ZHU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9515-RSNHS100ENE RSMACC NETWORK HEALTH FOR 100 NETWORKS

Motion Control 1326AB-B520F-M2K5L MOTOR,SERVO,460V,13.1NM,3500RPM,MULTI,BRK,IP67

4161-4-24-N12 BCD To 7 SEG Display . 4 Digit, 24VDC, NEMA 12

HMI-CAB-C96 CABLE TOSHIBA MX, EX

IC693CBL325 Cable, Terminal Board Connections for DSM302, 3 Meters

QSJ2D100L2P QUICKSTART KIT 5" MONO LCD

TRM-21006668 Devicenet connector for IMC controller

BP023-000017-2C

SCHM315-059070 315-0600628

Meteor2-CL/32

HPCI-14S12U NUPRO-852 NuPRO-A301

ARBOR HiCore-i6313

8001-4020

1492-SPM1C160-N MCB Supplementary Protector 16 A

通用型变频器 6SE6 430-2UD34-5EB0 "45 KW,275 x 650 x 245"

电机启动器 3VU13401NL00

150-C19NBD SMC-3 19A Smart Motor Controller

1608P-200A415V4S 200 A Pro DySC Sag Corrector

1769-SM2 Compact IO To DSI Communication module

193-CBCT2 E3 Plus Ground Fault Current Sensor