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PCI-6704,

PCI-6704

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

Operator Interface 2711-T6C3L1 PV600 COLOR TOUCH, DH485 & RS232 PRINT

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DeviceNet Products 1791D-15CMCBL 24 VDC BLOCK I/O RIBBON CABLE, 15 CM

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CBL-14-ET-10 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 10 Ft.

IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

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PXI-2548

COMMELL FS-97B

PCI-1752U

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RIO-3309S

1492-MCAA240 40 A UL489 Miniature Circuit Breaker

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Safety Advanced V14 6ES7833-1FB14-0YH5 STEP 7 Safety Basic V14 SP1 SW DL

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1797-PS2N2 FlexEx Power Supply

194E-E63-1753-6N 63 A 194E Load switch

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IC695PSD140CA 24VDC Multipurpose Power Supply CONFORMAL COATED is suitable for use in load-sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the back

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IB840 IB840-R

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PCA-6276

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PLC-5/1771 System 1771-WF FIELD WIRING ARM, 18 TERMINALS

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MTR-1324-N-A-E-0 MTR series NEMA 34 stepping motor with parallel winding connection

FP-AI-100

IPC-586VF

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2090-CPWM7DF-12AA03 MP-Series 3m Power Cable

2098-DSD-010X Ultra 3000 1kW Servo Drive

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152-2000-004

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CBL-T7-MP-30 Power cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 30 feet

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IC646MPC001 Logic Developer - PLC Configuration Tools

MTR-1324-N-D-E-0 Stepping Motor, Nema34, Series Wdg

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PXIe-5170R

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MATROX MGI PH-P256

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KINO-DH810-R10

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变送器 3RS17062FE00

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1761-CBL-AS09 MicroLogix Cable

188-K3B200-N Miniature Circuit Breaker 20 A

194L-E16-3254 16 A 194L Load Switch

2090-CPBM4DF-16AF25 MP-Series 25 m Length Cable

2090-XXNFMF-S25 Kinetix Drives 25m Standard Cable

BC647OEM0500B OEM Edge Program - Complete

GC647PATCDI0 Proficy PAT - Driver For CDI - Assist Support

IC200MDD845 Mixed 24VDC POS LOG input group 16 point / isolated 2 amp relay output 8 point.

IC646NRX005 System Sentry - 5 Node

IC647MBP001 Machine Edition Professional Development Suite with USB Hardware key

IC675PCB002 Profibus Cordset 2.0 Meters

IC697MDL740RR 24/48 Vdc Output, 2 Amp, Positive Logic (16 Points)

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ControlNet Products 1738-ACNR CONTROLNET REDUNDANT ADAPTER

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CBL-1C-ET-30 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 30 Ft.

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IC800SLCFLYV030 Flying Lead Cable, 1-5 kW SL Amplifier I/O to OCS or 3rd Party Controller, 3 Meters

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PXI-2570

ACS-6172VE

Radiant PC11171

Asus/华硕P8B-X

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IC647IFGLBLRLYSRVRM iFIX WebSpace Relay Server includes 25 Users

IC660EBR100 Electronic Assembly for IC660BBR100