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PXI-6225,

PXI-6225

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

Motion Control 2090-XXNPMP-16S05 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,5M

CBL-OIJR-12-RA Serial Cable, Operator Interface Panel (OIP) to S2K, Rt. Ang, 12 Ft.

IC610CPU101RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC752WFB204 Display Station 2020 Series - w/ touch - 12.1" SVGA (800x600), Pentium 233 MHz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, HMI for CNC, HSSB card, Win NT

TGT-3X6L-1-0 Target Servo Power Module , 6 Amp Continuous

PCI-6023E

SCC-RLY01

cPCI-6760D

超微X8DAE

ST-350U-AC

HIVERTEC HPC-DIO64

CHANCE-M64

1492-N38 TERM BLCK 2 Pole Uninsulated Jumper

接口模块 6ES7360-3AA01-0AA0 IM360,接口模块，用于主机架，可扩展 3 个机架

行程开关 3SE53223SG23

TIA 博途 WinCC 选件 6AV2107-2KK00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 25 -> 50 Clients

1585J-M8HBJM-78 RJ45 Ethernet Media

1760-L12AWA-NC Pico 12 Point AC Controller

188-K2C020 Miniature Circuit Breaker 2 A

194L-A16-1753 16 A 194L Load Switch

2090-CHBP8S8-12AAP5 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S20 MP-Series 20 m Length Brake Cable

BC647MPS001 Logic Developer PLC Standard with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00300 GCC iFIX Std HMI 300 I/O Dev

IC200CHS121 I/O interposing fuse style 16 point

IC646MSS005 Logic Developer State Standard 5 Pack

IC647IFSTRN00150K iFIX Standard HMI 150 I/O Runtime (M1 Kit Part)

IC670CHS102 I/O Base, Box Style, Hot Insertion obsolete. Recommended replacement is IC670CHS101 I/O Base, Barrier Style.

IC697GDH701 CIMPLICITY 70 Graphic Display Hardware Package (Repeat Systems)

IC800SKCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor to an S2K. 5 meters

ControlLogix/1756 System 1756-HSC 2 CHANNEL / 4 OUTPUT HIGH SPEED COUNTER (36 PIN)

Industrial Computers 6182H-12BEH4D VVCE 1250, KEY/TOUCH, EXT MEM, ENET, DC

Process Control 1757-PE1400RED2 PLX BACKUP SERVER ON DELL PE1400

Operator Interface 2711P-RGT7 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMFRR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMFR

Support 9354-SS105S 9354-SS105 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1734-IA2 120 VAC 2 CHANNEL INPUT MODULE

RSI Software Products 9301-2SE2400PTU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-ANETMDAD3E RSNETWORX MD FOR CNET,DNET,ENET ADD-ON

Motion Control MPL-A330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNBMP-18S15 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 15 MTR.

CBL-136 Cable. Mitsubishi A Series Prog. Port (RS-422)

IC600RR551RR RPU Rack With Power Supply, 115-230Vac

IC800SKCEZ050 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 5 Meters

OC647IFESGSR00150C iFIX Optn: ESig & ERec 150 I/O Server (M1Component Part)

PXI-2502

ET500-R

NOVO-7G41

1606-XLS120E

HS6250

PCI-8144

1492-M8X5 IEC 8 x 5 mm Marker Card

1494U-C314 1494U 30A-100A 4' Cable Mechanism

软启动器 3RW44532BC36

SIMATIC STEP 7 V14 6ES7822-1AA04-0YA5 SIMATIC STEP 7 专业版 V14 浮动授权

1585D-M4UBDE-80 Micro D-Code, QD Style Ethernet Media

1756-IC16 ControlLogix 16 Pt 48V DC D/I Module

1794-TB62DS Flex Terminal Base

194E-E16-1756 16 A 194E Load switch

2090-CFBM4DF-CDAF05 MP-Series 5m Feedback Cable

2090-KFBM7-CAAA MP-Series Feedback Connector Kit

BC5005TAX0000 15 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows XP

GC646TJT000 Proficy GlobalCare Complete for HMI Tracker Server - Intel

HMI-BEZ-202 Stainless Steel Bezel: 9 inch Mono (QPI2xxxxE2P)/ NEMA 4X

IC641CFG100 VersaPro Remote I/O Manager

IC647I3EM I3E:IEEE 488.2

IC660CBB903RR Series Six Bus Controller without Diagnostics, Ph B

IC695FTB1B032 Fiber terminal Block kit includes the IC695FTB001 base plus two IC694TBS032 high density box style screw terminal blocks

IC756WRE024J-12 DV-Centro Runtime WinNT Jap v1.2.1

FlexLogix System 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET

PLC-5/1771 System D1771-6.5.76 RTD INPUT MODULE(1771-IR/B)USER MANUAL

Process Control 1757-PLXNW OPEN DATA ACCESS - 10 USER

Operator Interface 2711P-T7C15B2 PV PLUS 700, TOUCH, CNET, AC PS, EXT MEM

Support 6626-PLPR 6626-PLP SOFTWARE SUPPORT REINSTATEMENT

Support 8520-ODSS SUPT RENEWAL CONTRACT FOR 8520ODS

Support F1785-L20C15SERE FIRMWARE UPGRADE FOR 1785-L20C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE220JPU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (JP)

RSI Software Products 9701-VWSB100ENU1 RSVIEW SE STATION 25 - 100 DISPLAY UPGRADE

RSI Software Products 9399-HDWAREREFPT HARDWARE INTERFACE CONFIG. USER GUIDE (PORTUGUESE)

Motion Control 2098-DSD-HV150-DN HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/DNET

BC646CSCEMK ControlStation CE Development Software with 1 year SAFE

IC300DIQ627 8 AC Input (120 VAC) , 8 AC Output (250 VAC max, 2A)

IC752MNH899 Monitor -- 18" flat panel LCD active matrix monitor. No touch.

MTR-3S46-H-R-0-E-SRR Servo Motor with Seal

PCI-4472B

SBC81202

MOTOROLA GSM 900 载频 CTU2D 900

M8B-500P-02 DS-3160

MMC-BDPV41INA

NuPRO-E330

1492-JG16 16 square mm Ground Terminal Block

1492-WFB424 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44223BC44

性能信号模块 6ES7 522-1BF00-0AB0 DQ 8：数字量输出模块，高性能 DQ 8x 24VDC/ 2A HF, 35mm 模块，不含前连接器

156-B32CB3 32 A Contactor

1746-N3 SLC Mating Connector

1786-TPYS ControlNet Coaxial Straight Y-Tap

193-T1DC60 45-60 A IEC Bimetallic Overload Relay

20-IP20DR-600 PowerFlex 700H/S Door Kit

2090-CSBM1DF-14AF07 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT915 Proficy GlobalCare Assist for CIMPLICITY HMI Server 1500 I/O Runtime System

GPA-602-F LVDT Expansion Unit (Full Bridge), includes G-0602 connecting cable.

IC600CM548RR 8K CMOS Logic Memory Module (for use in Model 600 or 6000)

IC647HSTCSEO1500KM eSignature Option for Historian - Enterprise Corporate Server 1,500,000 Points (M4 Key)

IC647WFL001 Proficy Workflow - 1 User License

IC694ACC300 Input simulator module, 16 points.

IC756RDV001K-98 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.8

MicroLogix 1200 System 1762-L40BXB MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-LC4B LOOP CONTROLLER W/RTD OPTION,240V AC SUPPLY

Distributed I/O 1794-IM8 220V AC INPUT MOD, 8 PT.

Communications 9355-WABOEMFRE RSLINX OEM - FRENCH

Operator Interface D6195-6.5.3DE CONTROLVIEW BUILDER SOFTWARE USER MANUAL (GERMAN)

Support 9358-BEPB60S SUPT RENEWAL CONTRACT FOR 9358BEPBNT60ENE

Support F1770-KF2SERB FIRMWARE UPGRADE FOR 1770-KF2 COMMUNICATION MODULE

RSI Software Products 9324-RL0300NXENE RSLOGIX 500 STANDARD; RSNETWORX FOR CONTROLNET

RSI Software Products 9301-2SE350DEU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-HSTS2300U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 1500 TAG

Motion Control W-4030-P-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

601 Numeric Keypad, Flat Membrane keys. NEMA 4

IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)

IC695PSD040 Power supply 24VDC 40 watts occupies one slot on system base

MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

cRIO-9076

PCM-3680

MOXA CI-132I

Digigram VX222

3C905C-TX-M

PLC-508

IP-4BDP22

1492-SPM2D300 MCB Supplementary Protector 30 A

软启动器 3RW30472BB14

电机启动器 3VU16401CN00

150-F361NBDB SMC Flex Smart Motor Controller

1732E-OB16M12 ArmorBlock 16 Point Output

1771-WD FIELD WIRING ARM, 12 TRMLS, TIN PLATED

193-EELZ E1 Plus 100-500 A Overload Relay

20-750-APS PowerFlex 750 Auxillary Power Supply

2090-CPWM7DF-10AA05 MP-Series 5m Servo Power Cable

2097-V32PR2 Kinetix 300 Servo Drive

ET-GT-3ES-2ST 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1911 VersaPoint Profibus NIU User's Manual

IC220MDD841 ABSOLUTE ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)

IC647CSPR050 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 50X monitored KPIs

IC647PSF050 Proficy Process Systems 500 I/O with iFIX

IC693MDL231RR 240 Vac Isolated Input (8 Points)

IC756CDV000J-98 DV Development - Compaq True64 Op Sys, Japanese, Version 9.8

MSI-MGMT-50 Production Management Clients 50 Pack

PLC-5/1771 System 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-ADN18 DEVICENET ADAPTER WITH MINI CONNECTORS

Communications 1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD

Operator Interface 2711-NR5K CUTOUT ADAPTER TO MOUNT 1000/1000E/6182 12" KEYPAD

Support 9304-WVD256S SUPT RENEWAL CONTRACT FOR 9304WVD256

Support 9324-RLD25U6ESE RSLOGIX 5000 LITE SPANISH TO FULL UPGRADE

DeviceNet Products 2711-K5A10L1 PV550 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U5 UPGRADE: IN-SUPT: RSWIRE DET IEC/ACAD TO DES IEC

Motion Control MPG-B025-031M22 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,460V

Silver Series 2711-T14C1 PV1400 COLOR TOUCH, RIO & RS232 PRINT

HE693STP101 same as STP100E w/optical isolation, independent accel/decel

IC670MDL233 120VAC 8 PT Isolated Input

QPI-PSL-201 Communication Adaptor Module for 7.5", 10", 12" QP4's

ST-7241 STXi Expansion Field Power Distribution module, 5, 24, 48, AC 10 Amp no LED status

USB-9861

PIO-16/16L（PCI)

MSC-3870-ROMOE

NComputing Xtenda X300

ECB-642

GALIL RIO-47100

1492-SPM1B050 MCB Supplementary Protector 5 A

6ED1055-1CB00-0BA0 LOGO!DM8 24，4DI/4DO

6ES73325HB014AB2

1497B-A9-M15-0-N Control Power Transformer

1606-XLSBAT1 1606 7 Ah UPS Battery Power Supply

1769-IT6 CompactLogix 6 Pt Thermocouple Module

190-PB Circuit-Breaker Disconnect Accessory

194R-J30-1753-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AA60 MP-Series 60m Standard Cable

2090-XXNPMP-8S60 MP-Series 60 m Length Power Cable

CBL-3C-RD-30 Resolver cable for MTR-3S or MTR-3N series servo motors. 30 feet

GF-0800-3 Connecting FlashCable to DataMyte 518 Gap & Flushness, GSE, RS Technol ogies.

IC200UAA003 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Power Supply

IC646TBSPMSW005 Smart Process Monitoring SPC+ Web Clients 5 Pack

IC647NUU000 CIMPLICITY HMI Upgrade Process Fee

IC693ALG221 Analog Input, Current, 4 Channels

IC752CGE202 SNP CMM cable for DataPanel 150/160/240

IC800VMM04LBKSE25 400 W VersaMotion servo motor with 24 VDC holding brake (1.27 Nm)

SLC/1746 System 1746-NR8 8 CHANNEL RTD INPUT MODULE

Industrial Computers 6189V-DVICBL5 DIGITAL VIDEO CABLE 6186 5M

Application-specific products 1403-LM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ES

Support 9380-RSB10000S SUPT RENEWAL CONTRACT FOR 9380RSB10000

DeviceNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE

RSI Software Products 9301-2SE3103FRE RSVIEW32 RUNTIME 150 WITH RSLINX (FRENCH)

RSI Software Products 9358-BPC10U1 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 03 TO 10

Motion Control MPL-B420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,5.0KG

Motion Control 2090-S-BLHD SERCOS FIBER CABLE BULKHEAD ADAPTOR 2 PER

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC Reference Manual

IC646MDB159 Logic Developer 1500 Tag Runtime & Development System

MSDIS-1211 Discontiuned, Marathon 12", HiBrite Display, Keypad and Touch

PSPC-MONITOR50 Prof Shop Floor SPC Monitor 50 User

PXIe-2727

CONTEC COM-2(PCI)H

486/5X86

CP-168EL

ANRITSU MU530001A4 SCAN-MES04

PII-15S-K

1492-NM40BL TERM BLCK End Barrier

微存储卡 6ES7953-8LG11-0AA0 MMC 微存储卡 128K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH

变送器 3RS18002AP00

TIA 博途 WinCC 选件 6AV2107-0GA00-0BB0 SIMATIC WinCC Logging for Runtime Advanced

1585J-M8PBJM-20X 1585J Ethernet Media Cables

1760-L18DWD-EX Pico 18 Point Controller

188-K2D005 Miniature Circuit Breaker 0.5 A

194L-E12-1754 12A 194L Load Switch

2090-CNSSPRS-AA04 Kinetix 6000M network cable

2090-XNSM-W Kinetix Safe Off Header Connector Kit

BC647MVD000 ME View View OPC Driver License w/Global Care and Hardware Key

GC647IPWRPLRN00300M iPower Option - Nwk 300 I/O Run Globalcare Complete part

IC200DEM064 VersaMax Micro 64 Demo Carrying Case. Demo includes Micro 64 (IC200UDD064, DC supply, DC in and DC out) PowerCube stepper amplifier, stepping motor (MTR-1216-N-D-E-0), stepper cable (CBL-12-MP-10), PowerCube Flying Lead interface cable (IC800PCUBC02

IC646NDP000 CIMPLICITY NT distributor demo - 10 pack

IC647IFXPECLNT iFIX for Embedded XP Client Option

IC670MDL331 120VAC 2A Output, 8 Point, Isolated

IC697MDL252 12 Vac Input (32 Points)

IC800SLCEV100 Encoder cable for any 1 kW to 5 kW S-series servo motor. 10 meters

ControlLogix/1756 System 1756-TBE EXTENDED DEPTH TERMINAL BLOCK HOUSING

Industrial Computers 6182H-12KEH6D VVCE 1250, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 1757-PFBUL002 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RSACDIN PVP AC PWR SUPPL, 85-265VAC, DIN RAIL MOUNT

Support 9357-CNETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357CNETMD3E