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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

2090-CPBM4DF-16AF15 MP-Series 15m Length Cable

2090-XXNPY-16S05 Y-Series 5 m Length Power Cable

GA647TPR935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Runtime System

GFK-0724 CIMPLICITY System-I/U & Logicmaster 90 Serial S/W Installation Manual

HMI-AGO-203 ANTI-GLARE OVERLAY 5 inch/ 5 per pack

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTCSEO250KM eSignature Option for Historian - Enterprise Corporate Server 250000 Points (M4 Key)

IC647PRTEE050C Proficy Portal Enterprise Edition Client Pack 50 Users (M1 Key)

IC660EBS103RR 115Vac/125Vdc Low Leak Isol I/O, w/o Failed Sw Diag, Elec Asm

IC697ACC726 Top PWA Cover, CPU-Style, (Quantity 6)

IC756WRJ049J-27 Runtime License Windows 25-49 Users Japanese v2.7

FlexLogix System 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

PLC-5/1771 System D6200-6.4.6RU PLC5 PROG. SW CONFIG.& MAINTENANCE MNL (RUSSIAN)

Process Control 1757-UPGNG PLX SERVER BATCH REPORT UPGRADE

Operator Interface 2711P-B12C4B1 PV PLUS 1250, KEY/TOUCH, ENET, AC PS, STD MEM

Support 6001-F2ES SUPT RENEWAL CONTRACT FOR 6001F2E

Support 2711-ND2DER SUPT REINSTATEMENT CONTRACT FOR 2711ND2DE

Support F1785-L60C15SERD FIRMWARE UPGRADE FOR 1785-L60C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE230ITU2R RSVIEW32 WORKS 150-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9701-VWSS025AJPE RSVIEW SE SERVER 25 DISPLAY (JAPANESE)

RSI Software Products 9399-RSPCPHPG RSBATCH PC-BASED PHASES PROGRAMMER'S GUIDE

Motion Control 1394C-SJT22-A MODULE,SYSTEM,22KW,SERVO,W/ANALOG INTFC,N

BC646MPP001 Logic Developer - PLC Professional w/1 Yr of SAFE

IC300OCS071 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). With CAN network interface

IC752WFC572 DISPLAYSTATION DS2050 15" 566 MHz/128 MB RAM WNT

MTR-3T23-G-R-B-M-S MTR series metric servo motor with resolver and brake and shaft seal

PCI-6281

HS5000

Weinschel 24-30-34

PCI-85 416NHM30030

BP-208SG-P7

LT3-AT

1492-L3QS-RE Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX6 Cable Mechanism

软启动器 3RW44263BC45

附件 6ES7 592-1BM00-0XA0 25 mm 模板前连接器，快连型，40 针

1585BT-M8UB-2 1585 Ethernet Media Cordset

1747-C10 SLC Replacement Cable

1790D-T32BV0 32 UNIVERSAL IN TB

194E-A40-1753 40 A 194E Load switch

20-PP20300 FUSE HOLDER FOR FAN INVERTER PF HIGH PWR

2090-CSBM1DF-18AF30 Kinetix Cable Single DSL 2090-Series

20AC060C3AYNANC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MDA150 Proficy GlobalCare Complete for View Development /Runtime 150 I/O

HE693ADC816 Discontinued Part. Check with GE IP on migration path.

IC600PM541RR CPU/DPU Power Supply, 24Vdc

IC647HSTESEO20000KM eSignature Option for Historian - Enterprise Server 20,000,000 Points (M4 Key)

IC655MDL512RR 12-24Vac/dc Input, Positive Logic (32 points)

IC694MDL310 Output module, 120 VAC 0.5 amps 12 points.

IC756SDV010J-99 DV Draw Development on Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1500/1769 System 1769-OB8 1769 8 POINT HIGH POWER 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-TR10BT AUI TO TW PAIR ENET TRANS

Distributed I/O 1794-TBNK CONFORMALLY COATED, NEMA TERMINAL BASE

Communications D1784-6.5.22 1784-KTX COMMUNICATION INTERFACE CARD USER MANUAL

Support 9313-L5225R SUPT REINSTATEMENT CONTRACT FOR 9313L5225

Support 9358-CTATHENS SUPT RENEWAL CONTRACT FOR 9358CTATHEN

Support F1771-QBSERC FIRMWARE UPGRADE FOR 1771-QB I/O MODULE

RSI Software Products 9324-RLD250FRE RSLOGIX 5000 LITE EDITION FRENCH

RSI Software Products 9301-VIEWU3R UPGRADE: OUT-SUPT: CTRVW TO RSVIEW32 WKS 32/RSLX

RSI Software Products 9358-PLTM2400U1 UPGRADE: IN-SUPT: PLANTMETRICS 5 TO 50 WORKCELL

Motion Control 8720SM-037S4KAS2 37 KW/76.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

9450-SX Protocol Converter. 3 Serial & 1 Bidirect Parallel Port

IC200PKG103 I/O STARTER KIT DeviceNet

IC697VRD008 RTD/Strain Bridge Module. Supports 8 channels of 100 ohm platinum RTD or +/-30mV & +/-100mV voltage inputs. 12bits plus sign. Module has a removable terminal strip, no cable required

MTR-1337-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof Seal

NI 5752

EPI-1816VL2NA

ALTI-TTAS-12

X8DTL-I

SV-V4125 PCB-S024-16

GT-X00-SD-PCI

ASB-L712-D2550-4G-R1.10

1492-SPM3C020-N MCB Supplementary Protector 2 A

软启动器 3RW40362BB05

数字量输入模块 6ES7 221-1BH32-0XB0 SM 1221 DI 16x24 V DC

150-FPP25B SMC Flex Repair Part

1734-OB4 POINT I/O 4 Point Digital Output Module

1783-HMS8S4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-C23 E300/E200 30 Amp Sensing Module

20-750-FLNG1-F2 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA30 MP-Series 30m SpeedTec Standard Cable

2098-DSD-HV030-SE Ultra 3000 3kW with SERCOS Servo Drive

GA646PCMS01 GlobalCare Assist for Change Management Electronic Signature Module (Single)

GFZ-0087 Series 90-70 and Genius Bus Controller Troubleshooting Pocket Guide

IC5000P256RM PanelPC 256MB RAM Option

IC647HITC HIT:Hitachi S10

IC647SI5M SI5:Siemens SI5

IC693MDL655 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts)

IC756HDV000J-99 DV Development - HP/UX Op Sys, Japanese, Version 9.9

MSI-S95 S95 XML Interface

PLC-5/1771 System 1771-IBN HIGH-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

Communications 1784-CP15 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-RY1 MOBILEVIEW STYLUS WITH TETHER (5 PACK)

Support 9305-RSVADFVCFRS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCFR

Support 9515-RSCHM200R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM200ENE

EtherNet/IP Products 2706-PENETM ETHERNET/IP COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE3400ZHE RSVIEW32 RUNTIME 32K (CHINESE)

RSI Software Products 9515-RSMSVRENE RSMACC SERVER AND RSMACC CLIENT ACTIVATION

Motion Control 1326AB-B520E-M2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,MULTI,BRK,IP67

4161-4-24-.8 BCD To 7 SEG Display . 4 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-C118 CABLE GE FANUC SERIES 6

IC693CBL311 Cable, APM300/MCS300 Digital I/O, 24 Pin, 3 Meters

QSI211V0C2P QUICKSTART KIT 10.5" TFT VIDEO

TM693SWP151 Trimation - Sequence of Events Recorder Software

SCC-CTR01

EPCIO-4000/4005

PCI-MXI-2

FSC-1714VNA

SBC-860

AIS-640/266

1492-SPM1C130 MCB Supplementary Protector 13 A

通用型变频器 6SE6 430-2UD31-5CA0 "15 KW,185 x 245 x 195"

电机启动器 3VU13401MN00

150-C16FBD-8L Encl. SMC-3 16 A Smart Motor Controller

1608P-100A380V4E 100 A Pro DySC Sag Corrector

1769-RTB45 CompactLogix 5370 L1 Replacement Part

191S-ANEJ3-CB25C 1.6-2.5 A Compact Rev Starter W/Ckt-Bkr

194R-R2M 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF01 1 m Length SpeedTec Extension Cable

2090-XXTPMP-16S07 MP-Series 7 m Length Power Cable

CP3B-0WPB-0070-AZ Power cable for B8/3000is motor. 7 meters

GF-905409 Connecting FlashCable to Mitutoyo Caliper (all except 500-15x/ 500-17x , 551 & 552 series).

IC200UEO016 VersaMax Micro Expansion 16 point (16) 24VDC Source ESCP Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ABS001 PA Batch Analysis Server

IC647PBBDF0 PPS Boiler Bookshelf - Dual Fuel

IC693CBL301 Rack Expansion Cable, I/O Expansion, 2 Meters

IC754ACC06GASE Gasket for 6-Inch Euro QP-View & Control

IMC-313P-X-D 3 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-APSMAN SLC 500 APS MANUAL SET

Open Automation Systems 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Application-specific products 1404-M605B-ENT 1404-M6 ETHERNET PM3000

Operator Interface 2711-K10G12L1 PV1000 GRAYSCALE KEY, PBUS & RS232 PRINT

Support 9301-2SE3300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300FR

Support 9380-RSBVS SUPT RENEWAL CONTRACT FOR 9380RSBV

DeviceNet Products 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300ESU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-EP10U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 10

Motion Control MPL-B4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V

Motion Control 2090-XXLF-X330B AC LINE FILTER,ROXBURGH MIF330

GQPI2D101S2P 10.5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRA159 View 1500 Tag Runtime System

MTR-1N31-N-A-S-0 Replaced by MTR-1N31-I-N-A-S-0

QPM3D200B2P/B 6 inch Blue Monochrome Mini/ Blank Label/ 24VDC

PXIe-6544

PCL-850

POS-563

LMC-1 专业卡

PCDIO72B/120B/216B-P

W26361-W75-X-02

1492-PDLM2 Marking Strip

通讯处理器 6GK7443-1EX40-0XE0 CP443-1 高级以太网处理器，ISO，TCP/IP，UDP TCP，S7-通信

变送器 3RS10201DW10

1497-C-AXJK-0-N Control Circuit Transformer

1585J-M8VBJM-1 RJ45 Ethernet Media

1761-NET-ENI MicroLogix and SLC Communication Adaptor

188-K3C080 Miniature Circuit Breaker 8 A

194L-E40-1756 40 A 194L Load Switch

2090-CPBM7DF-02AA15 15 m Length DIN Power and Brake Cable

2090-XXNFT-S03 Kinetix Drives 03m Standard Cable

BC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY with Global Care

GC647PCM050 GlobalCare Complete for Proficy Change Management Server - 50 Concurrent Users

IC200MDL244 Input 240VAC isolated 8 point

IC646NUU000 HMI Functional Upgrade Transaction Processing Fee

IC647MIEC MIE:Mitsubishi Melsec-A Ethernet

IC676CBLPBF050 IP67 Profibus Cordset - 5 Meters - Female Connector w/Leads

IC697MEM733RR Expansion RAM, 256K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104RD2 4.3 amp 115/230 VAC Devicenet S2K servo controller for MTR series motors

SoftLogix System

Industrial Computers 6182H-15TRH15D VVCE 1500, TOUCH, STD MEM, CNET, DC

Process Control 1757-DNBUPG35 DEVICENET LIC UPG 35 DNB

Operator Interface 2711-B5A14 PV550 MONO KEY&TOUCH, MBUS & RS232 PRINT

Support 9303-23S0E10R SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0E10

Support 9371-EJIC3S SUPT RENEWAL CONTRACT FOR 9371EJIC3

ControlNet Products 9230-IOLINXSDK I/OLINX DEVELOPER'S KIT FOR CONTROLNET & DEVICENET

RSI Software Products 9301-2SE2500DEU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT30U1 UPGRADE: IN-SUPT: RSBATCH ARCHIVER 03 TO 30

Motion Control MPL-A4520P-SK22AA MOTOR,SERVO,6.10 NM,5000RPM,SINGL,230V,6.8KG

Motion Control 2090-UXNPBMP-14S01 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,1M

CBL-3C-MP-10 Power Cable, MTR-3S43-G, MTR-3S45, MTR-3S46, & MTR-3S6x-G Series Servo Motors, 10 Ftl

IC641CTL904 CIMPLICITY Control Professional Offline Developer Kit

IC800SLM020N1XE25 200W, 115 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRSTDVUNLMTM iPower Option - Std Unlmt I/O Dev

PXI-4072

W26361-W65-Z2-05-36

W26361-W107-Z2-02-36

DS-C501-300AC

AIMB-340-00A1

PCB-A623-88.73

1492-MCBA390 90 A Ul489 Miniature Circuit Breaker

1494V-DS600 Disconnect Switch

软启动器 3RW44586BC44

运行版软件 6AV2103-0DA00-0AL0 SIMATIC WinCC 专业版 512 PowerTags

1585D-M8UGJM-4 Gigabit Ethernet Media

1756-M02AE ControlLogix 2 Axis Analog Servo Module

1799ER-IQ10XOQ10 Embedded I/O 20 Point Combo

194E-FA32EX-P11-6 194E Load switch

2090-CFBM7DD-CEAF05 Kinetix 5m Flexible Cable

2090-U3BB-D44 Ultra 3000 Breakout Board

BC646MQPU01 Machine Edition View for Quick Panel 1 user Upgrade from QuickDesigner with Proficy GlobalCare Complete

GC647ARC025 GC Reporting Client 25 Pak

I5T/1 Proficy Process Systems Tuning Tools from ControlSoft for Single Loop

IC646APS30002 Csense Predictive Soft Sensor 2 KPI's

IC647IFPLDVUNLMTM iFIX Plus SCADA Unlimited Development (M4 Part)

IC660ERD020 Genius 24/48Vdc Source Electronics Module for Redundancy T Output Co nfiguration

IC697ACC804 I/O Cable (96 conductor) for IC697Vxxxxx modules. Ten feet long

IC756XDV010CS-925 DV-Draw Development on Solarisx86 Op Sys, Simplified Chinese v9.25

FlexLogix System 1794-TB3K CONFORMALLY COATED, TERMINAL BASE 3-WIRE

GuardPLC Systems

Process Control 1757-UPGSIFF UPGRADE HW TDC3000 DATA HIWAY QUICKBUILDER I/F

Operator Interface 2711P-K12C4B2 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6008-SQS1R SUPT REINSTATEMENT CONTRACT FOR 6008SQS1

Support 2711-ND3UR UPGRADE: OUT-SUPT: PB 1200/1200E TO PB ND3

Support F1785-L80C15SERE FIRMWARE UPGRADE FOR 1785-L80C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2350ESE RSVIEW32 WORKS 5K (SPANISH)

RSI Software Products 9701-VWSS250AJPE RSVIEW SE SERVER 250 DISPLAY (JAPANESE)

RSI Software Products 9399-WAB32CSDKPG RSLINX C SDK PROGRAMMER'S GUIDE

Motion Control 8720MC -B042-AA- 42 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPSS99 Logic Developer - PLC Standard Unlimited Seat Site License

IC300OCS300 OCS300 5.7" STN WITHOUT ETHERNET

IC752WTC552 Display Station 2000 Series - 15" active matrix XGA (1024x768) resistive touchscreen, AMD K6-2 350 Mhz, 128 MB RAM, 6 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT

MTR-3T43-J-R-0-M-0 MTR series metric servo motor with resolver

PCI-6518

HSBC-386

PCA-6419V

p69-MDDE256LAUF

CONTEC PC-80486D(98)M

E7200-66530

1492-L4Q IEC Term Blck 6.1x105x35.7mm Spr Clp

1494C-DJX622-A4-B-D 200 A Flange Mtd Cable Switch

软启动器 3RW44273BC46