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NI 6585,

NI 6585

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

IC752CSI101 Siemens S7-200 cable for DataPanel 30/50

IMC-105D-1-D Stepping Motor Controller, DeviceNet, 5 Amp

OC647IFESGRN00900M iFIX Optn: ESig & ERec 900 I/O Runtime (M4 Part)

NI 5752

MSPC-8158

CPCI OSS-PCA-BP6U1R040

MRB99452AQ

KSON-8049

AIMB-256G2

AR-B9140

1492-RCDA4C40S Residual Current Device 40 A

有源导轨 6ES7195-1GA00-0XA0 有源导轨/480mm

变送器 3RS11 40-2GD60

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1606-XLE240EP Power Supply XLE 240 W Power Supply

1763-L16BBB MicroLogix 1100 16 Point Controller

188-K3D200-N Miniature Circuit Breaker 20 A

194L-HE4A-451 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA25 MP-Series 25m Power and Brake Cable

2090-XXNPMF-14S30 Kinetix Drives 30m Standard Cable

BC647TRT150 CIMPLICITY HMI Server 150 I/O Runtime System with Proficy GlobalCare

GC647PSC300 Global Care for Proficy Process Systems 3000 I/O with CIMPLICITY

IC200MDL940CA OUTPUT RELAY 2A ISO FORM A 16PT MODULE CONFORMAL COATED

IC646PME050 Proficy Change Management for ME 50 user pack

IC647MX1M MX1:Leeds and Northrup Max1

IC687BEM713 Half Slot Bus Transmitter Module

IC697VAL324 Discontinued, replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RS1 7.2 amp 480 VAC S2K servo controller for MTR series motors

SLC/1746 System 1747-M2 EEPROM MEMORY, 4K FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-15NP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBEBNT60ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 60 UNITS

Operator Interface 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT

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IC641PCC804 Annual Maintenance for IC641PCC004

IC800SSI104RD2 4.3A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

PR-PAT-RX-1.2 Proficy PAT - Process Analytical Software Suite, Pharmaceutical

PXI-6229

PCI-14S3-RS-R30

YOKOGAWA LR4100E

EMACS P1U-6200P

TEKNOR T936IB

NEXCOM ICES101-C65-TY

1492-MS5X9H1-10 Connection Products

1495-N68 Protective Fuse Cover

行程开关 3SE53120SG12

运行版软件 6AV2105-0MA14-0AA0 SIMATIC WinCC Runtime 专业版 65536 PowerTags ASIA V14

1585J-M4UBJM-1 RJ45 Ethernet Media

1756-OV32E ControlLogix 32 Point D/O Module

188-K1C160 Miniature Circuit Breaker 16 A

194E-KA16E-P11 194E Load switch

2090-CFBM7DF-CEAA60 MP-Series 60m Servo Feedback Cable

2090-UXLF-HV330 Ultra Series 30A AC Line Filter

BC646SPB365 Solution Provider Additional Seat - Euro

GC647IFCLNTSRO010 GCC iFIX iClientTS Read Only 25 PK Runtime Version

IC200ALG325 Analog output 13 bit voltage 8 channel

IC646MBP001 Machine Edition Professional Development Suite

IC647IFPRDV00900M iFIX Profsnl SCADA 900 I/O Development (M4 Part)

IC660SLA104 Red Safety Label Kit for IC660BBA104 Genius Blocks

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IC800CBL022 Encoder cable for B0.5/3000 motor. 14 meters

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Industrial Computers 6182H-7KEH6B VVCE 700, KEYPAD, EXT MEM, RIO/DH, AC

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PCI-8512/2

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PCA-6114P7

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PCI-9820I

1492-LS2-4 IEC Sensor Blck 5.1x81x38.5mm Spr Clp

1494G-EF3J6-98-412-414 NEMA 1494G Enclosed Disconnect

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1585D-M4DC-H Ethernet Media

1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

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HE693SNPCBL SNP to RS-232 Adapter + cable for personal computer 9-pin serial port

IC610MDL166RR Analog Output Module 4-20mA/0-10Vdc (2 channels)

IC647HSTSS1500KM Historian Standard Server 1,500,000 Points (M4 Key)

IC660BBD101RR AC, 8 Circuit, Low Leakage Block

IC695ACC400 RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

IC756WDS000E-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 2.2

CompactLogix System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

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Support 9323-S5300S SUPT RENEWAL CONTRACT FOR 9323S5300

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RSI Software Products 9305-RSVADSPTE RSVIEW32 ACTIVE DISPLAY SERVER (PORTUGUESE)

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MTR-3N24-G-R-0-N-SRR Servo Motor Nema23 with Seal

NI 9381

PSC-586

ADAM-4068

AOM-TPM-9655V

NORCO-730V

DMC5410 DMC3410

1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

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150-SPPB1UR SMC-50 POWER POLE ASSEMBLY 90A

1738-IB16DM12 ArmorPoint 16 Point Input Module

1784-CP14 SLC Communication Cable

193-KB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-750-PBAY-RHBB-2437 POWERFLEX 750 KIT,SIDE BUSBAR,2437Amps

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GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

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IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

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PLC-5/1771 System 1771-OW CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9356-PRO2200R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2200

Support 9324-RL0300ITS SUPT RENEWAL CONTRACT FOR 9324RL0300IT

EtherNet/IP Products 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

RSI Software Products 9301-2SE3500ESU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (ES)

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Motion Control N-2304-1-F04AA SERV MTR,0.5NM,6000RPM,1000 LN ENCDR,BRK

44A730464-G20 Connector Kit, AC12, A12 & A22/2000 Motor Power

IC200ALG322 ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH

IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

Silver Series 6008-SV2R TWO CHANNEL RIO SCANNER FOR VME BUS BACKPLANE

cDAQ-9179

AIMB-213

GMI6C450

SIS-8600-LV

MMC-BDPO41INA

ADT-8948A1

OP413G2GSFCL

1492-SPM1D400-N MCB Supplementary Protector 40 A

变频器选件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

电机启动器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

2090-CPWM4DF-16AF02 MP-Series 2 m Length Power Cable

2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

IC210BDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog inputs, Expandable, without LCD/Keypad

IC647ARC100 PA Reporting Client 100 Pak

IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

IC754VBI12MTD View Intermediate 12 Inch Mono Touch DC Blank

MSI-CONNECTOR Historian Connector

SLC/1746 System 1746-R11 REPLACEMENT COVERS & LABELS FOR CTLG # 1746-P2/P3

Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM20E12 EEM,32 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G9L1 PV1000 GRAYSCALE TOUCH, RS232(DH485) & RS232 PRINT

Support 9302-APOS SUPT RENEWAL CONTRACT FOR 9302APO

Support 9381-PP2500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PP2500KEN

DeviceNet Products 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

RSI Software Products 9301-2SE3350ESU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Motion Control MPL-B860D-MJ24AA MOTOR,SERVO,63.0NM,2000RPM,MULTI,460V,BRKE

Silver Series 1398-DDM-005X-DN DRIVE,7.5A PEAK, ULTRA 100 W/DNET INDEX

HE300RSL130 P1 interface for AF300E$ drives

IC646TDV915 1,500 I/O Point Development System

QBH2D100S2P QUICKPANEL 6" STN HAND HELD BUNDLE

ST-2792 STXi output module Relay Output 2 points, 230V AC/ 2A, Manual

USB-232/4

PCI-7432

ARCNET PCI20-CXB

INTEK PLUS V3.3

PCI-9111

DAQ-PCI64C

1492-RIFM20F-2 Connection Products

总线插头 6GK1500-0FC00 RS485 总线插头， 12MBd180? ，连接 OP 及 OLM

变送器 3RS21 40-2GD60

1497A-A1-M18-0-N 50Va 208/230/480-120/24V 50/60 Hz Cpt

1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module

188-K4B130 Miniature Circuit Breaker 13 A

194L-HE6A-375 194L Control And Load Switch Actuator

2090-CPBM7DF-08AF25 25 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S25 Kinetix Drives 25m Standard Cable

CA-860-2 LMI Adapter to GP-3102NT GagePort.

GC647SDL001 GCScheduler Doublet license for PC user

IC200PKG101 I/O starter kits, Genius NIU

IC646TBAPC002 Back-up Server for Advanced Process Control

IC647NCL000 CIMPLICITY HMI Action Calendar Option

IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

IC800VMA012 100 W VersaMotion servo amplifier

SLC/1746 System 1746-C16 CHASSIS INTERCONNECT CABLE, 4FT (1.22M)

Industrial Computers 6181P-17TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

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Operator Interface 2711-K5A3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

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Support 9500-CPAKPMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKPMEN

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